Automatic arc spray coating line, Zinc aluminum automatic spray coating line

 Automatic arc spray coating line, Zinc aluminum automatic spray coating line     The automatic arc spray coating line/Zinc aluminum automatic spray coating line main consist of below parts:   1) Product conveyer 2) Arc spray machine 3) Environmental sandblasting machine 4) Air compressor 5) Sandblasting room, spraying coating room 6) Ventilation dust collector system   Automatic spraying production line      The main component   The automatic production line is mainly composed of four working procedure: feeding area, sandblasting room, spraying coating room and loading area. The feeding area and loading area can do by manual or robotic, and sand blasting and spraying coating can do by automatic spraying.       Sandblasting room and spraying room consist by three parts of sound insulation room body, spraying gun fix manipulator and ventilation dust collection system. The sound insulation room body adopts sound insulation, flame retardant and wear-resisting, ect. Material composited, which is specially used for thermal spraying industry. Spray gun manipulator, can realize up and down movement and rotation function, stable and reliable performance, is based on many years experience of research and development of thermal spraying industry gun manipulator. Ventilation dust collection system design  of dust removal and air volume, it designed according to the special request of thermal spraying industry, and it is difference with the traditional ventilation dust removal system. During thermal spraying process caused the dust and particles, if emissions are not reasonable, will affect the whole quality of the coating layer.     Automatic conveying device is placed products, guarantee the stability of sand blasting and spraying, it is very important link, is also the important guarantee of continuous working. For this device, we mainly consider the following questions:     1. The stability of the whole structure     2. Transmission precision   3. Installation of workpiece is simple to use     4. During sand blasting and spraying the workpiece stability placed.       For daily production of 500 ~1000 pieces, we also need to consider the highest production efficiency, and so on product configuration, we consider transmission with the shortest as possible, in order to achieve the highest production efficiency.At the same time, the upper and lower feed time must be completed and spraying, sandblasting, to confirm the smooth.     High velocity arc spray machine   We have more than 30 years of experience in manufacturing and construction applications. With the products, we can also provide a full set of technical support, including detailed description of  process,  introduction of spray materials, operating manuals, on-site construction services and any other support you need.     Brief Induction of  SX-400 arc spray machine   SX-400 high velocity arc metalliztion spray equipement consists of power supply, arc spray gun with air compressor, air filter and wire feeding shelf as accessories. It uses the heat generated from electricity arc to melt metal wires, and pulverizes and cools down the molten wire with compressed air, then spray the pulverized metal particles to preprocessed surface at a high velocity to get a perfect coating.    It can use all kinds of metal and metalceramic materials(solid and cored), such as Titanium wire, alloy wires, Mo, Al, Zn, copper, copper alloy, babbitt etc.   Wide spray gun extending range, spray metal wires up to 12kg/hour. Spray wire diameter from 1.6 ~ 3.0mm.      Advantages of process thermal arc spraying   1. Wear Protection against Erosion Fretting Galling 2. Corrosion Protection against Oxidation Hot gas corrosion Atmospheric corrosion 3. Thermal Barrier coating   4. Immersion corrosion   5. Reclamation of worn-out parts   6. Hardness up to 72HRc   7. Any coating on any metal   8. Rebuilding of under size parts   9. Electrical conductivity      Main parameters  high velocity arc spray machine      

Spray material	Wire diameter	Working current	No-load volt	Air hat diameter	Maximum spray efficiency
Zinc wire	1.2-3.0	80-210	18-30	6-8	30
Al wire	1.2-3.0	120-240	25-38	6-8	9.5
Steel wire	2.0	150-200	35-40	7-8	6
High carbon steel wire	2.0	150-220	10-44	8	5.5
Stainless steel wire	2.0	150-220	10-44	8	5.5
Zn-Al, Pb-Sn alloy wire	1.2-2.0	80-110	18-28	7

 

Air pressure	Input power supply	Output efficiency	Output no-load volt	Power supply weight	Regulating volt
>0.5Mpa	Three phase 380V,50HZ	16KW	18-44V	178kg	0-24V

 

Spray gun weight	Air pressure	Air consumption	Wire feeding gravitation	Velocity regulating range	Input velocity
2.65kg	>0.5Mpa	>1.85m3/min	>8kg	stepless speed regulating	24V(DC)

  We also have some other arc spray machines with higher power, with more guns (1~8 guns) to provide you HIGHER SPRAY SPEED!   We afford all sizes of accessories such as sand blasting machine, water-oil separator, spray exposure suit, helmet, breathing filter with the equipment.                           Please contact us for further details information, special requirement or price!    Our website: http://www.sxspray.com   Company certificates       Sanxin Advanced Coatings Enhance the Performance of Your Parts!    Other main thermal spraying equipments and service:    (1)  Vacuum plasma spray machine   (2)  Thermal spray coating services    (3)  HVOF spray equipment   (4)  Plasma spray equipment    (5)  Arc spray equipment    (6)  Sputter Target Produce Equipment and technology    (7)  Industrial water chillers      (8)  Precious metal vacuum coating equipment   (9)  Cooker magnetism and thermal conduction coating spraying production line   (10) Electro Brush Plating Equipment    (11)  High power flame plastic spray equipment   (11) Wire flame spray equipment   (12) Powder flame spray equipment