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Product description
OEM Industrial Heating & Cooling Cycle RHCM Injection Molding Temperature Controller Units
High-gloss & non-mark with rapid heating and cooling injection moulding technology system is also called one of the molding technologies as RHCM(Rapid Heat Cycle Moulding), this technology improves the moulds' surface temperature rapidly through the way of 180℃ heat water or high temperature steam etc,make the mould's surface temperature reach to over Tg Glass Transition Temperature,then starting injection moulding progress, when mould filling process is finished transferred into use cooling water as cooling media to decreasing the mould's surface temperature rapidly,thereby changing the plastic products' surface characteristics.
In the nowadays high smooth non-mark rapid heating and cooling injection moulding production fields,according to the different heating media.can be divided into steam injection molding,electric injection molding,superheated water molding,etc.The development history of high smooth non-mark rapid heating and cooling injection moulding has been over 10 years by so far,Japanese and Korean 3D steam non-mark injection skills are widely used in the car and household electrical fields in the early time.But steam boilers are restricted in some areas by the local Environmental and safety supervision department,so AODE invested in the 180℃ superheated high smooth non-mark rapid heating and cooling injection moulding equipments in the 2005,established independent researching and developing team,put the machines into the market in the 2006,got the certificate exam and approved by the country at the time.During nearly four or five years AODE launches independent steam controller successively,steam happening and controlling integrated assistant equipment for customers to choose.
Reasons To Solving the Bond Lime
Flaw |
Content to improve |
Advantages |
Bad appearance |
Lustrous surface(remit line eliminate,stripe eliminate) |
1.High quality 2.Cut down the cost 3.Cyclicity |
Low liquidity |
1.Thin-walled forming 2.Thick-walled forming 3.High-accuracy forming 4.Low-liquidity resin |
1.Lightweight 2.Short molding cycle 3.Wide application |
High residual stress |
1.Eliminate residual stress 2.Eliminate distorted |
1.Large-scale 2.Suitable for optical products |
This technology has been adopted by those manufacturers that have large production of auto parts or FDP parts.
Compared with traditional injection molding process,high smooth non-mark rapid heating and cooling injection molding can improve products' surface glossiness,solving the problem of products' surface welding mark,also can improve the hardness of surface.What's more,high smooth non-mark rapid heating and cooling injection molding also can be used in the plus fiber engineering plastic,can solve the surface floating fiber problem effectively.
Applications:
Wide Application Prospects in Electronics,automobile,commuication, daily necessities,medical equipment industry,etc,such as LCD TV,LCD ComputerMonitor,Laptop,Mobile phone,Car LCD,Automotive upholstery,Lamp and optical,OA,AV instrument,etc.
Specifications:
Model |
Unit |
GWS-800 |
Power supply |
V |
3∮/380V/50HZ |
Total Power |
KW |
114 |
Control mode |
|
Computer PLC processor and human-computer interface control |
Power of electric heating |
KW |
45-108 |
Power of heat pump |
KW |
2.8 |
Power of cooling pump |
KW |
2.2 |
Size of inlet&outlet for circulating system |
INCH |
DN25(3/8*12) |
Size of inlet&outlet for cooling water |
INCH |
1.2 |
Dimensions (L*W*H) |
MM |
1700*850*1400 |
Weight |
KG |
700 |
Remarks:
1. We reserve the right to make changes to the above specifications without notification.
2. Some special specifications could be custom-manufactured as you requested.
Features
1. 10.4 inches LCD screen(optional), touch input Chinese and English ,figure, full Chinese and English interface, easy to operate
2. Closed loop system controls the inspection of input and output temperature, feedback moulds’ actual temperature to PLC, display the change as digital color pictures, ensure output’s correct and steady
3. Alarm of high temperature hot water﹑cold water, air’s temperature and pressure, use time ﹑temperature and action to operate signal interlock with injection machine
4. The whole product uses components imported from Europe and America
5. Temperature inspection of single & double-way mold(optional), input and output pipeline uses 316 stainless steel pipe, multigroup input and output connectors.
6. Overall unit equipments: heating﹑cooling﹑cold & heat conversion control function
7. Recovery system of high temperature hot water and cooling water, energy saving effect obviously
Competitive Advantage:
1. Remove weld lines,weld mark,ripple and sliver marks on the products' surface.
2. Solve plastic products' surface shrink phenomenon for good.
3. Improve the fineness level of products' surface,make fineness reaches mirror surface.
4. Products don't need spray paint subsequent processing,improve the rate of finished products by 20-30%.
5. Solve the floating fiber phenomenon of add fine products improve the quality.
6. Make thin-walled forming improving injection liquidity,improve products' quality and intensity.
7. Reducing the injection cycle by over 60% of thick-walled forming,improving the liquidity and filling effect of plastic.
8. 80%heat recovery
9. 100%medium recovery
10. Don’t need to connect boiler and other external temperature assistant equipments, omit complicated boiler equipments(examination and approval of high pressure equipments’ safety and environmental)and the problem of engineering pipeline
11. Solve the problem of high energy consumption caused by boiler’s steam can’t recover completely
12. Small in size could be moved to cooperature with other machines, 180℃ hoot water replace boiler, safe and environmental
Our service:
1.Your inquiry related to our products or prices will be replied in 24hours.
2.We can send “Process Cooling&Heating Selection Table” to you for selecting suitable units.
3.We will offer detailed Technical Solution including configuratuion and design idea for you.
4.OEM&ODM, any your customized units we can help you to design and put into product
Service commitment
HONGGAN provides 15 months guarantee since date of bill of lading, all the products are passed strict test, Warranty period caused by product itself factors in the failure, we can replace or recondition the product without charge. If out of guarantee period, we still can charge the buyer cost price of spare parts and provide Technical Product support for customers.
Six Reasons To Choose HONGGAN As Your Partner
You want experience... we bring more than 10 years of process cooling&heating experience with knowledgeable application, product & service specialists available to discuss your needs. Our customer includes FamousUniversities, National Scientific Establishment, Well-known Foreign Companies and so on.
You want someone that understands your process... we have experience in a wide range of process cooling&heating industries. You can trust our experience to get you the correct solution to your problem.
You want a product that fits your unique needs... we offer a wide range of standard products, but standard products may not always fit your unique requirements. Our application specialists can suggest units that are customized to meet your unique needs.
You want specialized control... we build our own system controls from tailor made embedded microprocessor based products to PLC options. System control makes the difference in your process repeatability, efficiency and reliability. Control and communicate with AODE purpose built system controls!
You want powerful supplier…To meet the needs of customer better, the Company, in 2004, 2006, 2010, in China by Shenzhen, Suzhou, Tianjin established three manufacturing factories, total staff more than 300 people.
You want energy efficient solutions... our specialists are aware of the rising cost of energy and the pressure to reduce energy consumption and we offer many energy saving products that favor lifetime costs.
Send your inquiry to this supplier