Insulating glass production line with filling fuction

Automatic Insulating glass production line with argon gas filling fuction

Insulated Glass Production Line series :

2000*2500mm

2500* 3500mm

Functions :

double glazing glass

triple glazing glass

Special technology of IG Line :

Making two pieces of IG units in once time

Filling argon gas online

Shaped glazing glass

Low-e film glazing glass

Air floating insulating glass line

	Unit	LJBZ2025	LJBZ2025G	LJBZ2535	LJBZ2535G	LJBZ2535DG	LJBZ2535GS
Power supply		380V50Hz
Total power	KW	39.5	36	41	39.5	44	40
Washing speed	m/min	2~10
Maximum working speed	m/min	45
Minimum glass size	mm	450*280
Maximum glass size	mm	2000*2500 2000x3000（Secondary pressure plate）		2500*3200 2500*3500（Secondary pressure plate） 2500x4500（Secondary plate pressing and auxiliary sucker mechanism）			2500*3500
Flat glass thickness	mm	3~15(3-30)
Washing brushes	Pieces	6
Maximum thickness of insulating glass	mm	60
Total gas consumption	L/min		1200		1200
Conveyer roll height	mm	520
Total weight	KG
Dimension	L*W*H 长*宽*高（mm）	19500*3500*3200		23500*3500*3700		27000*3500*3700	23800*3200*3700

Main Features of IG Line:

• Adopt SIEMENS control system, keep stable performance

• PLC control system, touch screen interface

• Applicable to produce stepped IG, triple IG and shaped IG

• Using servo to control system, modular function, superposition function

• Automatically adjust the depth of glue with digital display

• Min & Max glass sizes can be optional

• Two pieces of IGU can be made and filled with argon gas in one time (Optional)

Automatic Vertical Insulating Glass Processing Line has 7 sections:

01 transfer section;

02 washing section;

03 discharge section;

04 inspection and installation section;

05 transfer section;

06 pressing and filling section;

07 discharge section.

Washing section features: 

• Using 3 pairs of soft brushes with 0.1mm soft hair, can wash low-e glass

• The air knife can automatically adjust the width of the air knife according to the thickness

• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.

• Stainless steel material

• The operation box with washing speed display, can accurately display washing speed (8-10m)

• European silencer system

• Water tank automatic temperature control, water replenishing system

• Pre-washing (Optional)

Pressing section features: 

• Pressing board with adjustable structure to guarantee long-lasting service life

• Adopts conveyor belt to transfer glass, uses servo motor to press glass

• Ultra-long (2500mm*3500mm) insulating glass can be compressed twice

• The pressing plate can be opened for easy maintenance

Filling argon gas automatically

• Automatically filling argon gas inside the pressing plate with precise gas concentration

• When filling shaped IG, inflatable front side of the rectangular size required 450mm (length), 280mm (high)

• Fast reacting sensor for permanent control of gas filling process

• Automatically set gas data and display data on the screen

• No need to drill holes in spacer frame

• Standard gas is Argon gas

Technical data :

Max. glass size	2500mm*3500mm
Max glass size for filling gas	2500mm*3200mm
Min. glass size	280mm*450mm
Glass thickness	3-15mm
Insulating glass thickness	60mm
Glass washing speed	2-10m/min
Glass conveyor speed	45m/min
Washing brushes	3 pairs of soft brushes with 0.1mm hair
Water supply	Water consumption:0.5t/h conductivity:40μs/cm
Air supply	Flow: 0.8m/min
Air pressure	≥0.8MPa
Total power	3P 380V 50HZ 40KW
Dimension	23500*3500*3700mm
Weight	6500kg