HWASHI Kitchen Sink / Hotel Sink / Restaurant Sink Automatic Welding Machine

      More than 100 kinds of welding machine are selling. We could also customize for you.    Whatsapp ,Skype ,Viber , Wechat are available to contact us 
0086--133--8065--5823   Dear Sir / Madam ,  Thank you for your visit. This is  Steven  from  HWASHI  WELDING  . So happy to know you. You have a good taste of business . Our HWASHI is famous brand in China for 20 years.      In order to recommend the suitable machine to your , could you please provide the specifications of your product and your requirement ? Then our correct quotation and proposal will be sent.   Any question regarding our machine ,pls feel free to contact me. My Skype:     stevenwei4   Best regards, Steven   Other Customized Seam Welding Machine Serious

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DETAILED DESCRIPTION

  Adopt resistance seam welding of sink bowl to steel sheet Adopt Japan Mitsubishi Servo Motor and PLC . CNC system. Adopt medium frequency inverter power source of welding and large flat platform of locating pattern. Use the servo motor to drive axle X (locating mould) and axle Y (welding electrode) to operate under the preset procedure of PLC data The welding electrode moves from top to bottom along the axle Z direction and be able to conduct 360° of rotation under the control of servo motor so it is suitable for welding different angles of products. Compared to common manual sink seam welding machine,this kind of CNC Sink Automatic Welding Machine can weld the sink with max length more than 2.5meter or 3meter,even more,the sink drainer board’s length is unlimited CNC intelligent control,strong welding quality,well welding consistency,good sink appearance; Automatic data sampling, automatic calibration function, using sampled data feedback, automatic determination to shape of sink and bowl’s welding track. Different shape,different size of bowl,welding arm and electrode can do the data collection and location automatically, feedback to the CNC controlling system and then CNC system sends the instruction to the welding arm and electrode,go on welding the sink in large quantity according to the shape and size of the basin. Flat platform type lower welding electrode make sure the welding track on the surface much smaller, greatly saving the follow-up grinding and polishing processing time and cost, the more important point,it can avoid the conductive uneven phenomenon caused by rotating bearing bush rotation The design service life : more than 15 years.  

	Model 1	Model 2
Automation Level	Manual	CNC Automatic
Machine’s Main Design	Normal design of manual seam welding machine. The welding electrode is fixed .You have to move the sink by hand A small table	Adopt Japan Mitsubishi Servo Motor and PLC . CNC system. Adopt medium frequency inverter power source of welding and large flat platform of locating pattern. Use the servo motor to drive axle X (locating mould) and axle Y (welding electrode) to operate under the preset procedure of PLC data The welding electrode moves from top to bottom along the axle Z direction and be able to conduct 360° of rotation under the control of servo motor so it is suitable for welding different angles of products. More details can be found in our proposal
Spot Welding process	Before seam welding , you have to use spot welding machine to weld and locate sink bowl to sink panel .	No need of spot welding .Only loading the sink bowl and sink panel to the model.
Skilled People	It requires skilled people to operate the machine	Anyone can operate . After loading the sink panel and sink bowl , press start button and the machine will work and weld according to the preset program.
Labor cost	One person can weld small size sink. If large size sink, Two or three people are needed to do welding.	One person can operate 3 sets of this machine simultaneously . Save labor cost.
Efficiency	Double time or more is needed. It depends on the skilled worker	High efficiency .Generally ,welding double bowl sink costs 1 min and 30 sec.
Capacity	It is not suitable to weld very large size sink. If welding large size sink , the machine should have a very long welding arm , large size and large power. Then the cost of machine would be pretty high.	We will design the large platform according to your sink . It can easily weld single bowl ,double bowl or Triple bowl sink and more.
Price	Lower price	More expensive.

SPECIFICATION OF CNC AUTOMATIC SINK WELDING MACHINE

     

Model	WL-AMF-160K Stainless steel automatic sink welding machine
Input Power	Single-phase 380V±10% 50Hz
Rated Capacity	160kVA
Rated Duty Cycle	25%
Maximum Secondary Floating Voltage	9.5VAC
Max Secondary Short Circuit Current	38000A
Diameter of Welding Wheel	100-120mm
Width of of Welding Wheel	3-5mm
Revolving Speed of Welding Wheel	1800-4000mm/min Adjustable
Moving Range of Axis X	≥1600mm
Moving Range of Axis Y	≥600mm
Moving Range of Axis Z	≥350mm
Rated Bleed Pressure	0.8MPa
Consumption of Gas	1m3/h
Pressure of Source of Water	0.2Mpa
Temperature of Source of Water	10-20°C
Consumption of Cooling Water	1000L/H

 

CONFIGURATION

  1. Adopt intelligent microcomputer single piece controller which achieve pure digital setting. Online computer programming, LED digital display, stable performance, convenient modification of the program online.   2. Adopt digital circuit control; select the components from famous factories in the world to ensure the equipment could operate steadily in the long run.   3. Adopt intelligent microcomputer control welding system. When the voltage fluctuates, it will compensate the welding current automatically to ensure the stability of welding.   4. Adopt SEMIKRON from West Germany, IXYS and IR silicon controlled from United States. High precision, long operating life, achieve high stability control of the magnitude of current.   5. The transmission tile axis adopts the latest mercury conductive technology from abroad. State-of –the-art technology with good performance in transmission and conductivity.   6. Welding roll wheel adopts the alloy copper material from Japan. High rigidity, good conductivity.   7. The transformer adopts the high pure silicon steel sheet from Japan, good performance in magnet and electricity conductivity. Low consumption of electricity. Stronger and more stable power.   8. Welding mold and the connection of the whole machine uses the mosaic connection. Easy to be assembled and disassembled.   9. AC pulse, secondary rectifying and MF DC type of welding power source are available.  

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