Heavy Duty Tyre Shredding Machinery

Specifications Heavy Duty Tyre Shredding Machinery

1.dimension 5876 X 2310 X 3493

2.weight 22400 KG

3.certificate CE&ISO

4.lowest price

Specifications   Heavy Duty Tyre Shredding Machinery  
Product Size:TDF, Ruber mulch etc. 
Best configuration 
Standard:ISO&CE    1.INTRODUCTION:   Dura-Shred's two shaft shredders are designed with an aggressive low RPM,high torque shredding technology.Each shaft is driven by its own Siemens motor,giving it plenty of power todrive through tires and thick steel beads.The shredder blade thickness ranges fro 25mm to 152mm(1"-6") depending on the type of tires,throughput and desired end product.All of our blades are made from exotic steel and heat treated to an average 56-60 on the rockwell scale.The shredder machine can process pre-cut OTR tires,truck tires and car tires at a rate of up to 20 tons per hour.   2.PACKAGE :   The equipment is packaged and secured to arrive at its destination without any damage or defect.It is necessary that the condition of the machine is checked and any abnormalities found must be reported to Dura-Shred   3.INTRODUCTION ON OUR EQUIPMENT PLANTS   The Dura-Shreds Tire Recycling Plants are designed to process up to 2 tons of output per hour.Dura-Shreds system is proven turn whole scrap tires into high quality,uncontaminated crumb rubber.it is uniquely designed to allow the customer to adjust the equipment screens for precise sizing control and flexibility for output sizes.our crumb rubber systems also utilize a variety of conveying and separation technologies to minimize product losses,maximize efficiency,and maintain a clean operation environment.   4.THE FEATURES OF OUR SYSTEM :   system capacity :  2 metric tons of output per hour of semi OTR,truck and car tires.   5.POTENTIAL BY PRODUTCS AND SIZES :   1.tire derived fuel chips (TDF)- 1"-6" nominal chip 2.rubber mulch - 10-30 mm mulch (after the grater,size controlled by screen inside grater) 3.rubber crumb- 1mm-6mm (after the granulators,size controlled by screen inside granulator) 4.rubber powder 30-120 mesh (after miller,size controlled by centrifugal screen) 5.steel 6.fiber   6.CRUMB RUBBER PURITY   1. 99% free of textile 2. 99.9% free of steel 3. 99.9% free of stones and other contaminants   7.STEEL PURITY   95%-97% contaminant free,more machinery will be needed for cleaner steel   8.MAINTENANCE   Shredder Allow for 20 minutes for every 8 hours of run tiem-tighten bolts,lubricate and inspect.   Grater Allow for 60 minutes for 8 hours of run time-tighten bolts,lubricate and inspect   Granulators 20 minutes for every 8 hours of run time-tighten bolts,lubricate and inspect,change blades if necessary   Miller Allow for 10 minutes for every 8 hours of run time-tighten bolts,lubricate and inspect.   9.ENVIRONMENTAL  COMPLIANCE   Air system included cyclone and filtration system are also included.There are no harmful pollutants generated or released inthe shredding process.Any fiber or rubber that accumulates outside of the equipment can be disposed.   10.HUMAN RESOURCE REQUIREMENT   The plant can be run by 8-9 people per shift.Here is a tyical employee breakdown for a full functioning recycling plant   1 plant manager 2 maintenance technicians 2 tire handlers 1-2 steel handlers 1 fiber handler 1 quality control packaging technician   Please see the pictures below and please contact me for detailed pictures or informations



  Specification

	TSD 2471 (182)	TSD 1663 (137)	TSD 1651
Motor Specifications	Electric	Electric	Electric
Number of Motors	2	2	2
HP/KW	55KW x 2	45KW x 2	37KW x 2
Voltage	as per customer request	as per customer request	as per customer request
Cutting Chamber	Split Chamber	Split Chamber	Split Chamber
Large Blade Thickness	75mm	75mm	75mm
Small Blade Thickness	40mm	40mm	40mm
Blade Diameter	754mm	542mm	542mm
Cutting Chamber Dimensions	1804 x 1410	1604 x 858	1304 x 858
Equipment Dimensions(LxWxH)	5876 x 2310 x 3493	5464 x 2624 x 3040	4280 x 2206 x 2492
Equipment Weight	22400KG	13700KG	12500KG
Hopper Opening (LxWxH)	3711 x 2438 x 1046	2835 x 1628 x 770	2335 x 1628 x 770
Capacity	15-20 T/h	10-15 T/h	5-10 T/h
Product Size Range	75mm Strips-40mm chips	75mm Strips-40mm chips	75mm Strips-40mm chips

 

	TSD 1347 (86)	TSD 1340	TSD 1332	TSD 832
Motor Specification	Electric	Electric	Electric	Electric
Number of Motors	2	2	2	2
HP/KW	22KW x 2	22KW x 2	15KW x 2	7.5KW x 2
Voltage	as per customer request	as per customer request	as per customer request	as per customer request
Cutting Chamber	intact Chamber	intact Chamber	intact Chamber	intact Chamber
Large Blade Thickness	40mm	40mm	40mm	40mm
Small Blade Thickness
Blade Diameter	450mm	450mm	450mm	284mm
Cutting Chamber dimension	1204 x 686	1004 x 686	804 x 686	804 x 460
Equipment Dimension (L x W x H)	4092 x 1416 x2163	3892 x 1416 x2163	3327 x 1030 x 2075	2796 x 1256 x 2311
Equipment Weight	6300KG	5800KG	4700KG	2000KG
Hopper Opening (L x W x H)	1521 x 1416 x695	1321 x 1416 x695	1120 x 1257 x 800	1120 x 1256 x 800
Capacity	3-5 T/h	2-3 T/h	1-2 T/h	800-1000 KG/h
Product Size Range	40mm chips	40mm chips	40mm chips	40mm chips

	TSD 1347 (86)	TSD 1340	TSD 1332	TSD 832
Motor Specification	Electric	Electric	Electric	Electric
Number of Motors	2	2	2	2
HP/KW	22KW x 2	22KW x 2	15KW x 2	7.5KW x 2
Voltage	as per customer request	as per customer request	as per customer request	as per customer request
Cutting Chamber	intact Chamber	intact Chamber	intact Chamber	intact Chamber
Large Blade Thickness	40mm	40mm	40mm	40mm
Small Blade Thickness
Blade Diameter	450mm	450mm	450mm	284mm
Cutting Chamber dimension	1204 x 686	1004 x 686	804 x 686	804 x 460
Equipment Dimension (L x W x H)	4092 x 1416 x2163	3892 x 1416 x2163	3327 x 1030 x 2075	2796 x 1256 x 2311
Equipment Weight	6300KG	5800KG	4700KG	2000KG
Hopper Opening (L x W x H)	1521 x 1416 x695	1321 x 1416 x695	1120 x 1257 x 800	1120 x 1256 x 800
Capacity	3-5 T/h	2-3 T/h	1-2 T/h	800-1000 KG/h
Product Size Range	40mm chips	40mm chips	40mm chips	40mm chips

    Tire recycling process   1. Double Shaft Shredder: shred the whole tires into rubber chips(50-100mm).    2. Disc Classifier: Seperate the over sized rubber chips back to she shredder.   3. Grater: Cut the rubber chips into rubber mulch(10-30mm) and seperate the steel wire from rubber mulch.   4. Granulator: Grind the rubber mulch from the grater into small granules(1-6mm).   5. Taper Slot Conveyor: Pick out the big size of rubber granules back to the granulator and required size of rubber granules to next step. Meanwhile remove tire fiber from rubber granules.   6. Fiber Removal System: Collect the tiny fiber from the rubber granules.    7. Rubber miller: Mill the rubber graunles into rubber powder(<30mesh).   8. Dust Removal System: Collect all the dust by blower.   Rubber powder application:   1.Paving sport ground:   Runway, school sporting field, garden path, bowling alley, pavement, recreation field, basketball field, etc.   2.Automobile industry:   Train’s floor, disc silk ribbon for braking, soleplate of automobile and truck, shake sleeve, seal stripe, buffer, shock absorber, daily material for ocean shiping, tyres and inner unerlay of tyres, etc.   3.Architecture and equipment:   Adhensive/sealant, floors of hospital, company, insulated rubber material, carpet cushion, grass  cushion for family animal, extruded products, module products, coating, bricks, thin slice, water-proof material, etc.   4.Application of geotechnical/asphalt   Drainage pipe, asphalt modified by rubber powder which can be used to construct highway and drivingway, filter, adjusting soil/coating layer for road surface, washing pipe with holes, runway for horse race, barrier for traffic or pavement, etc.   5.Regenerative rubber:   Rubber products manufacturing.   6.Other application   Please contact me for any questions or detailed informations