Algae biomass process Algae Dewatering, Harvesting, Drying and Separation Extract a variety of algae and algae biomass from bioreactors, ponds and waste processing systems using a centrifuge to separate and dewater the algae for various purposes including herbal, energy medicinal extract and biodiesel production. Algae can be used as a biofuel. A centrifuge is often the most efficient and cost-effective means for algae extraction and as part of the process for creating algae biodiesel. Fuyi decanter centrifuge is experienced in assisting algae biofuels companies and larger-scale commercial algae-based biofuel production operations with high capacity algae harvesting and separation. Fuyi decanter centrifuge also works with pond algae removal and treatment, wastewater algae treatment and reservoir algae treatment by utilizing centrifuge systems to separate, dewater and dry the treated algae oil residue and algae biomass. Equipment for Applications in Algae Treatment Fuyi decanter centrifuge is most commonly applied to algae dewatering, harvesting, drying and separation applications. Our company will evaluate your algae process and determine the most appropriate machine based on your goal for algae oil extraction, algae farming, algae removal, algae harvesting or algae wastewater treatment. Algae Biofuels and Microalgae Biofuels Algae can be extracted from a variety of algae bioreactors, ponds, or waste processing systems. A centrifuge system provides an efficient way to separate and dewater algae prior to processing. Algae biofuels include: Biodiesel
Vegetable oil
Bioethanol
Methane DISC CENTRIFUGE MACHINE GENERAL SPECIFICATION Disk centrifuge is high efficiency,large capacity and advanced automatic machinery which is suitable for the lower suspension liquid and proportion dissolve liquid.It is the essential machinery for pharmaceutical,chemical,bio-products and beverage etc.The principle is based on the centrifugal forces,so it can achieve the separation purpose.The Disc Stack Centrifuge superior to the other separator or centrifuge is the advanced automatic system. Disk centrifuge can be categorize for two type based on the automatic system level: Model DHC is the fully automatic operation,discharging,running and cleaning by the PLC controller.Another model DRY is the manual discharging which is better for the lower solid content liquid material. Disc centrifuge application industry Biodiesel Plant oil(corn oil,peanut oil,palm oil etc) Animal oil(fish oil,pork oil,chicken oil,cow oil etc) Beverage(Wine,Beer,Fruit and vegetable juices,Citrus juices,essential oil,coffee,tea,soy drink etc) Plant and Chinese Medicine extraction liquid (honeysuckle,tea polyphenols,radix isatidis,momordica grosvenori etc) Disc centrifuge machine automatically discharging basic drawing
The mixture fluid to be processed are fed to the bowl from feeding pipe .under the effects of centrifugal force ,he solids which has heavier density collects on the bowl wall ,it include jams and impurities ,collected in sediment holding space ,After a while ,the separated solids are ejected from the bowl at controling of PLC .The intervals at which de-slugging have to take place depend on the quality of the mixture fluid .De-slugging include automactic de-slugging ,total de-slugging ,partial deslugging .Nomally customer don,t need tital de-slugging ,put up partial de-slugging under the cndition of effects of automatic deslugging are bad .The interval between two partial de-slugging is up to two minutes ,and electric currents is normal .Then re-establish the automatic de-slugging intercval .The lighter products (Lower density )flow along the inner side of the discs into the passage in the upper distributor ,the lighter product is discharged from the machine by the centrifugal pump .Thus the mixture fluid is separated well .The centrifuge adopts self de-slugging and centrifugeal pump .Thus the mahcine can work continuously for a long time ,attain good separation effects in long run . Basic equipment Concentrator or purifier parts, inlet and outlet devices, revolution counter, set of erosion-protective parts ,illuminated sight glass box for light phase outlet , vibration switch , vibration-isolating base plate , flange motor, set of tool and standard set of spare. Optional extras Started equipment, frequency converter, discharge control panel, standard set of fittings, set of CIP valves and fittings and serviceability package for online viewing of separator status Material data Bowl body , hood and locking ring S.S304 Solids cover and frame hood S.S Frame bottom parts green cast iron , cald with In and outlet parts S.S Gasket and o-ring Nitrile rubber Disc centrifuge machine parameters
Model | DHC300 | DHC400 | DHC500 | DHC550 | DHC730 |
Sedimentation Area cm^2
| 17.2*10^7 | 28.5*10^7 | 35*10^7 | 67*10^7 | 90*0^7 |
Bowl Speed r/min | 7300 | 7056 | 6600 | 6200 | 4500 |
Through-output T/H | 2 | 5 | 10 | 15 | 35 |
Motor Voltage Kw | 4 | 7.5 | 11 | 18.5 | 55 |
Dimension Overall (mm) | Long | 950 | 1500 | 1500 | 1772 | 1970 |
wide | 950 | 900 | 1100 | 1500 | 1560 |
High | 1250 | 1500 | 1620 | 1855 | 1970 |
Disc centrifuge machine drawing
Decanter centrfuge picture