Full-Automatic Custard/Cup Cake Production Line

Manufacturing standards:

All of the parts in contact with material adopt SUS316L or SUS304 stainless steel, with strong corrosion and heat resistance, and easy cleaning.
The new oven external frame could use stainless steel if customer required, with elegant outlook, high temperature resistant and easy cleaning. Oven frame using thermal insulation fibers, good heat preservation effect and low energy consumption and waste.
Adopt international advanced PLC automatic control system, whole line stable and long non-stop working.
The Process flow of this production line:
Forming - Rack oven baking - Out oven and cooling - De-mold - Collecting - Centering filling - Cooling Sterilize Packaging
Mixing
Oil spraying - Tray turnover - Swill tray -Tray turnover - Return tray conveying

Main parameters


Production capacity10-11 ton/day
Installed Power 46kw
Gas consumption 20-35kg/h
Compressed Air Pressure0.6mpa
Length of Oven76m
Speed of Rotationfrequency control

Main components:
1 Stirrer: Two types for choose, traditional agitator or air agitator;
2 Forming Machine: Double-row forming machine
3 Combustible gas hot-air circulation baking ovensAs a patented product-our baking furnace was developed by our factory based on the imported equipment, it adopts the most advanced gas combustion and hot-air circulation heating mode, and has six temperature zones, namely an upper front temperature zone, a lower front temperature zone, an upper middle temperature zone, a lower middle temperature zone, an upper back temperature zone and a lower back temperature zone; After setting a certain temperature, the control motor is automatically controlled by a disc valve, the heat is up and down transferred to the furnace hearth by the air duct to bake foods; The furnace has the advantages of quick heating, stable temperature, little change, automatic control of temperature, etc., therefore, the produced cakes have the advantages of good taste, softness, more uniform surface color and luster, freshness, tenderness, etc.
Demolding Machine: Vacuum type demolding machine, make sure cake shape not deformed.
Central-filling Machine: It can automatically fill the whole row of cakes with stuffing; If one cake is detected not on the production line, the filling needle will not work to avoid the damage to the conveyor belt. The waste of raw materials and the cleaning procedure is avoided while the production efficiency is greatly improved.
4 Empty disc cleaning conveyor.
Main characteristic
1 Full automatic cupcake and custard cake processing line collects electricity, light, gas, machine in the development, high degree of automation, high yield.
2 The oven is equipped with an observation window available for inspection during production.
3 Least body contact with product, hygiene and efficient operation.
4 Custard and cupcake pie plant adopts artistic design and cleaning device, whole equipment appears elegant, high classic, clean but working very efficient.
5 Provide whole factory planning, personnel training and technological formulation.
6 Final custard cakes and cupcakes have longer shelf life.

1. Cake forming machine4. Injection machine7. Packaging machine
2. Natural gas tunnel oven5. Conveyor belt for sterilization8. Pans withdraw and transport
3. Conveyor belt for cooling6. Conveyor belt for cake arranging9. Pans washing and oil spraying machine