Introduction R-1140-1 fast curing impregnating resin is made from heat-resistant unsaturated polyester resin, curing agent and thinner etc. It presents in one-component form and with thermal class H. It has gained UL certification (No.: E227128) and UL insulation system certification (No.: E242776), and comply with the RoHS environmental requirements. Applications It is widely used and suitable for impregnation of many types of motors and apparatus coils of class B,F and H. It is recommended for Y2 series motor, and meets the technical conditions of clsaa H solvent-free impregnating resin for Y2 motors. Qualification
No. | Test Item | Test Method | Unit | Value |
1 | Appearance | Test Tube | - | Yellowish-brown transparent liquid, no mechanical admixture |
2 | Viscosity | 4#cup, 23±1°C | s | 20-60 |
3 | Gel time | 130±2°C | min | 3-8 |
4 | Curing in thick layer | 4h/130±2°C | - | No worse than S1U1I3,2, |
4 | Power Frequency Electric Strength | Normalcy | MV/m | ≥20 |
5 | Volume Resistivity | Normalcy | Ω·m | ≥1×1012 |
After immersion in water | ≥1×1011 |
155±2°C | ≥1×107 |
Usage 1. Common impregnation process 1.1 Preheat unit for 1-2 hours at 120-130°C. 1.2 Allow unit to cool to 50-60°C before dipping into varnish, dip unit in varnish for 10-20 mins until basically no bubble. 1.3 Drain unit for 30-60 mins. 1.4 Bake unit for 3-5 hours at 125-135°C. 2. Vacuum impregnation process 2.1 Preheat: Rise temperature up to 50-60°C and keep for 30 mins, vacuumize above -0.09MPa and keep 5 mins then input resin. 2.2 Vacuum impregnation: Close the vacuum valve, input the resin at least 50mm above the unit, then close inputting valve, keep the vacuum of -0.08MPa for 5 mins. It can be reduced to -0.05MPa if unit is not suitable for high vacuum impregnation. The resin should be inputted under high vacuum degree (-0.095MPa) for high voltage motor or dense windings. 2.3 Vacuumize to -0.08MPa for returning resin. 2.4 Drain unit for 40-60 mins, then vacuumize above -0.08MPa. 2.5 Clean: Input thinner into the bottom of tank with pump and keep 5 mins. 2.6 Bake at 130-135°C for 3-4 hours for class B units, and 135-140°C for 3-4 hours for class F units.
Established in 1992, Rota Group is one of the most professional manufacturers of impregnating varnish, mica tape, potting resin and embedding resin in China. Most products have been approved by ISO9001, 14000, UL, TUV, FDA, RoHS and REACH, widely used in high-voltage motors, wires and cables, household appliances, industrial pumps, and metallurgy equipments etc. We win the trust of the majority of well-known manufactures, like BOSCH, BLACK & DECKER, Fujitsu, Shibaura, REGAL, Siemens, EPCOS, N.P.V. and so on.
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