Automotive Mould

Refine Automotive Mould quality control System:
Refine Automotive Mould has a very strong managing and QC team, the team included totally more than 40 people.  From the plastic parts 3D model to the Mould T1, we have very rigorous analysis, studying and quality controlling.

· 3D plastic design analyzing.
After the 3D model from our customer be got, our R&D department will have a meeting with sales Person to discuss about the 3D design shortcoming... to find if there is any place has the tooling problem. Draft ,Gating positon,Angle pin,Slide,Parting line, strength, plastic filling, deforming, thickness, texture.....after all points conclusded , we will send a report to Customer for optimization,then the Mould-flow analyzing will be handled.


· automotive Mould design technical meeting.
All our related officers will have the meeting for the Mould design, in this meeting, all the technical points will be mentioned out. Such like the Mould steel, Mould basic structure, plastic material and its' MFI, customer's special requirements, customer's injection machine's parameters, the components machining process...
· After the automotive Mould design ready, the Mould design QC department will start the inspection of the Mould design. * Mould structure inspection * Mould action and guiding system inspection * Mould injection system inspection * Mould cooling system inspection *Mould ejection system inspection * Mould easy damage area inspection......
· When we got the design approval from our customer, we will start the steel cutting, for the steel inspection, we use a good quality scan device to check if there is any crack or impurities. And the hardness measurer will tell us if the hardness is o.k. or even.
· Machining.
During the machining, we also do basic quality controlling, we need to check the steel hardness. We make two or 3 stages machining. 1st stage is rough machining, some time we make half precise machining. The final stage is precise high speed milling or machining. We always considered the steel deform when machining on it...
· After machining CMM & other dimension controlling.
After the machining processed, we have 2 sets of CMM, 1 projection measuring instruments for cavities / cores and other components dimension checking. If the dimension meets the tolerance, then we will take it to our assembling shop. Otherwise, we will do re-machining immediately.
· We have QC officers and project manager will control the quality points when the Mould assembling.
· Before the Mould T1, the Mould will be disassembled for QC, and Refine Automotive Mould Co. has the T1 standard. If the Mould does not meet the standard. We can not make any Mould testing.
· Refine Automotive Mould has more than 15 sets of different size of machine which are specially for Mould testing. Our operation team with rich experiences, this team's task is to find the Moulds shortcoming and what should be improved. We make mass simulation after T1 improvements.
· All the data such like: Mould design, tooling drawings, various inspection records, Mould daily log, Mould testing report, Mould testing videos, Mould operation manual-we send to our customer during the Mould processing period...
Refine Automotive Mould is determining to be one of the best automotive Mould suppliers in the world. Please kindly come to us for further checking, we are sure you will be satisfied.
For the detail about our project Running please check our PROJRCT FLOW CHART here.
Mould-flow project for Instrument Panel for your information,please CLICK here.