U Shape Purlin Roll Forming Machine
This U shape purlin roll forming machine produces U shape purlins which nowadays are widely used in steel building or inside house decoration. Main components of this c shape purlin machine includes decoiler, leveling device, roll forming line, hydraulic cutting device, hydraulic station, PLC control system and products colletcing table. Controlled by PLC, this machine is easily to be operated by workers. Only to be trained how to collectly input related data through touch screen, workers can start this machine. Also, protection cover ensures operation safety.
3 Ton Manual Decoiler
1. Maximum capacity: 3 Ton
2. Uncoiling width: 600mm(max)
3. I.D: 460-508mm; O.D: 1200mm
4. Structure: Steel plate and Beam Welded
5. Function: Supporting and uncoiling the steel strips6. Type: Manual tenses and looses, passive uncoiling
Feeding and Leveling Device
1. Thickness range: 1.5mm to 3.0mm.
2. Leveling roller: Upper 3, down 4, total 7 rollers
3. Leveling roller material:HIgh quality 45# steel
4. Diameter of leveler roller shaft: 76mm, high quality 45# steel, hardening and tempering5. Drive by motor: 4kw AC motor
Roll Forming Line
1. Cassette Type, High Quality Steel
2. Rollers Station: 8 stations
3. Diameter of Shaft: 76mm
4. Material Of Shaft: High quality 45# Steel
5. Material Of Roller: GCr15 HRC58~62 and Chroming of 0.05mm Thickness
6. Motor Power: 5.5KW (Subjected To Final Design)
7. Power Transition: Bevel gear transition
8. Speed Control: by Frequency Converter
9. Speed of the machine: 8-15m/min
Hydraulic Cutting Device
1. Cutting Type: Hydraulic cutting, roll forming part stop when cutting the formed product
2. Material Of Cutting Mold: Cr12mov Quenched Treatment HRC 60-62
3. Cutting Length And Quantity: Clients Can Set The Length and Quantity on the PLC Touch Screen
4. Cutting Pressure: 12-16Mpa
5. Hydraulic Station Power: 4KW
6. Tolerance Of Cutting Length: +/-2mm
Hydraulic Station
1. Hydraulic power: 4kw
2. Working pressure: 12-16Mpa adjustable
3. Solenoid valve: 3 groups (1 for pre-cutting and 2 for punching)
4. Hydraulic oil: 46# hydraulic oil
Control System
1. The worker input the length and quantity of the product through touch screen, total 20 groups.
2. Computer Control System: Panasonic PLC
3. Encoder: Omron Brand
4. Frenquency Converter: Yaskawa
5. Touch Screen: MCSG
6. Controlled System Power: Overload Protection
7. Pressure Of Hydraulic Station: ≧12Mpa
8. Current: 380V Direct Current, 50Hz, 3 Phase
Collecting Table
Simple non-powered collecting table, support and collect the finished products.