solid CBN inserts for cutting tools Cocoa@moresuperhard.com

solid CBN inserts rcgx for maching brake disk

Features:

1. Long working life.
2. Uniform surface finish.
3. Reduces machine down time.
4. Highly improved work piece quality and excellent dimensional control.
5. Increase productivity.
6. High material removal rate.
7. Lower cost per piece.

Application:
Machining Hardened steel, Gray cast iron, powder metal etc. Suitable for interrupted and rough machining.
Hot-types: RCGX 090700, RCGX 120700
Compared with the traditional cutting inserts, Solid CBN diamond inserts offer many advantages thanks to its higher flexibility and more simple automation effort, and Précising cuts ensure workpiece's accuracy.
Advantages:
- very high hardness, excellent wear resistance, low friction coefficient,
- Perfect thermal stability,
- High speed cutting, Continuous processing.

CBN diamond insert is the best choice for rough machining Cast iron and Steel related materials.

PCBN Inserts

Introduction of PCBN inserts:

PCBN is made by high pressure high temperature sintering of cubic boron nitride with a binder pahase, and there are mainly tow groups of binders, namely metal binder and ceramic binder. CBN and diamond are very similar in crystal structure, chemical bond and lattice parameters, thus they perform quite similar hardness and strength,. In cutting applications, the wear resistance of PCBN exceeds 50 times that of tungsten carbide.

Application of PCBN inserts:

PCBN is typically recommended to machine ferrous materials such as hardened steel components over the range 45 to 70HRc and grey cast irons. The material combines high hot hardness, chemical stability and abrasion resistance to provide an effective solution for machining these very different work-piece materials.

Usages of PCBN insert:

1. PCBN blades are mainly using in processing of hardened steel whose hardness is of HRC50-60. Such as: carbon tool steel, bearing steel, die steel, high-speed steel and so on. It also using in processing of gray cast iron, ductile iron, chilled cast iron, and other high temperature alloy and so on.

2. PCD tools are using in cutting of non-ferrous metals (such as copper, aluminum, magnesium, etc.) and non-metallic materials (such as fiberglass, ceramics, reinforced plastics, etc.)

Products feature:

1. PCBN cutting tools, which also known as cubic boron nitride (CBN) blade, has high hardness and excellent thermal stability.

2. PCBN inserts` cutting temperature can reach 1300°C.

3. PCD tool, also known as polycrystalline diamond blade, has high hardness, excellent wear resistance, low friction coefficient, and excellent thermal conductivity.

PCBN Inserts Application