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Model No. : | LZ560+LZ400 |
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Brand Name : | Wanyi |
status : | New |
Wuxi, Jiangsu, China
Product description
Low carbon wire drawing machine
Overview
As an expert China steel wire producing equipment manufacturer, Wanyi is specialized in offering users one-stop steel wire processing solutions. Machines and production lines are customizable according to clients' requirements.
Our low carbon steel wire drawing machine is designed for the production of carbon steel, spring wire, steel wire for making nails, steel wires for construction, fence, black iron wire, and wire mesh, etc. It is distinguished for high automation, no pollution, easy operation, and convenient maintenance.
This line composes of 2 units: steel wire pretreatment unit and rough drawing unit.
Production line components component
1. Steel Wire Pretreatment
Wire unwinding machine: steel welded structure, equipped with alarming device;
Derusting machine: fully-closed welded steel structure; 4 wheels enable wires to bend at 360 degree; 4 steel brushes work to remove the rust on wires; position of the brushes are adjustable
2. LZ560 low carbon Wire Drawing Machine (Rough)
Overview
The straight-line rough wire drawing machine is comprised of tension device, wire winding machine, and electrical cabinet.
Parameters
Max fed wire strength: 450MPa
Max fed wire diameter: 6.5mm
Min discharged wire diameter: 2.2mm
Max compression rate: 89%
Max drawing speed: 12m/s
Actual drawing speed: 8-10m/s
Water pressure: 0.2MPa
Gas pressure: 0.5MPa
1) Motor
Host unit: 22KW AC inverter motor
Winding machine: 15KW AC inverter motor
2) Reel
Diameter: 560mm
Material: ZG270-500, coated with carbon tungsten powder
Hardness: HRC60
Service life: 2 years at least; we will replace it for free if your reel is worn within 2 years since you have bought the machine
Cooling: narrow-slit type water cooling inside the reel; forced slot type annular air cooling outside the reel
If you have inquiry for LZ560 low carbon wire drawing machine,please contact us.
1. Company introduction of our factory:
Our company is a big private enterprise manufacturing various wire drawing machines (MIG welding wire drawing machinery,flux cored wire forming machine,stainless steel wire processing machine) with more than 25 years professional experience. We supply advanced wire drawing machine and excellent after-sales service for Chinese and overseas metallic industry.
We manufacture WANYI brand straight line wire drawing machine series, wet wire drawing machines, inverted vertical wire drawing machines, combined wire drawing machines, OTO type (Pulley drawing machine ) wire drawing machines and relevant auxiliary machines.
These products are in an attractive appearance, reasonable price, stable performance, easy operation and production efficiency and with great safety. It has the emergency braking control, once there is something wrong with the working, it can be brake automatically.
2. Straight Line Drawing Machine
Frame
It is the foundation of the whole drawing machine units. It is welded by buttress plate, bent steel, section steel. All materials are designed safety enough to enhance the rigidity.
Frame processing:
The frame stands on the special leveling welding plate, weld the steel as base of the bottom plate. Then do the low temperature tempering and vibrating treatment to eliminate the welding stress.
Cold machining precision is the important factor to realize the high-speed drawing. Do the milling process for the bottom plane and connecting side of the frame. Then clamp the main hole and screw hole of the mounting surface.
Machining ended frame closures group in the painting shop, pain the anti-rust primer and do the scraping and deburring.
Lastly, paint second time topcoat painting according to customer's color, wait for assembling.
Capstan structure
Material is ZG45 steel casting blank body, after quenching and tempering treatment, HB250. Dig 5mm depth on the working surface of capstan, then melt the tungsten, cobalt carbide, overlay welding. Then rough lathing, precision lathing, grinding and polishing, surface roughness can reach to 0.08μm, hardening layer height 300mm, depth more than 3mm, HRC 58-62.
All the surface of capstan is processed by lathe, non-contact and operation surface's roughness is 6.3μm, capstan inner wall sprays zinc, can effectively reduce the formation of cooling water scale.
Capstan spindle hole against axis beating up tolerance is ±0.03μm, capstan dynamic balance level is G6.3.
All the surface of capstan is processed by lathe, non-contact and operation surface's roughness is 6.3μm, capstan inner wall sprays zinc, can effectively reduce the formation of cooling water scale.
Capstan spindle hole against axis beating up tolerance is ±0.03μm, capstan dynamic balance level is G6.3.
Capstan coolingThe main shaft of capstan is fixedly install an upper spiral water jacket, below is a water wheel. Capstan is mounted on the spindle, the lower part of water jacket and capstan inner wall form 10-15mm water storage. Circulation cooling water from the upper o water jacket to capstan inner wall, the water cabin is filled with cooling water will adequately cool the wounded steel wire. When capstan rotating, spiral groove will keep the cooling water to rise, then flow down along the capstan wall, discharge the water through the upper outlet, forming good circulation water cooling.
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Wuxi, Jiangsu, China
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