Hywell Supply Vertical Ribbon Vacuum Dryers

Attention to order

1. Output of Ribbon Vacuum Dryers : shift time daily.
2. Energy of Vertical Vacuum Dryers that can be supplied: steam pressure, electricity properly, fuel of coal, oil and natural gas.
3. Control requirement of Vertical Ribbon Vacuum Dryers : whether or not the inlet and outlet temperatures should be con 4.Liquid name and property: solid contents (or water contents), viscosity, surface tension and PH value.
5. Dry powder density residual water contents allowed, particle size, and maximum temperature allowed.
trolled.

6. Other special requirements.         

 

 

Ribbon vacuum Drying Machine Advantages

Hywell machinery HW series ribbon vacuum dryer had the following advantages over conventional solutions.

1. Multi-purpose and multi-processing

2. Efficient batch drying of loose powders to heavy filter cakes and viscous liquids

3. Compact design

4. The working process of drying machine use intermittent operation, after the wet materials enter into the stock bin, through the wall jacket to heat and dry the materials. transmission shaft heating is also available, which can heat more sufficiently.

5. Hywell company specially designed this equipment for processing the slurry materials, high viscosity and high-moisture material, meanwhile, the solvent from the material needs to recovery.

6.High efficiency：The machine is set for drying, mixing and distillation in one of the efficient multifunctional closed vertical vacuum drying equipment complied with GMP requirement. its drying efficiency is as 3-5 times as the same specifications of other dryer.

7 .High mixing precision：It can reach high mixing uniform, Even mixing of different density and different particle shape material in the same batch of products, can achieve the required mixing precision in our machine. Even adding very litter materials in a large quantity of materials, the machine can reach perfect mixing uniform.

8. Low shear strength stirring：It adopt low shear strength stirrer, which can gently mix the materials with low speed rotary and energy consumption. the mixing strength and time not much.

9.Sealed design：The machine is total sealed design with all the connections include the loading and discharge nozzle fixed, which can fulfill the requirement of the materials and safe environment.

10.Energy saving: Compared with traditional drying equipment, for example, bipyramid vacuum drying machine, tray vacuum drying machine, hot air oven and so on.

1）. In the same condition of volume, charge materials can be increased more than one time.

2）. In the same condition of energy consumptions, it can be increased to two times to five times in drying production.

3）. Drying time is less than one third of traditional drying machine.

 

Options

1.    Ribbon Design:

We offer several types of spiral ribbons for different sizes and applications.

2.    Construction Material & Sanitary Finishes:

We are able to offer our Ribbon vacuum dryer with contact part to be built in Carbon steel, SS304, SS316/316L, Titanium, Duplex stainless steel, etc. Standard of internal and external finish can be adopted to the customer’s needs. Multiple types of finishes are available also, including sanitary type & even electro-polishing with proof of passivation.

3.    Feeding & Discharge Options:

Screw vacuum dryer can have a variety of feeding & discharging methods that match the demands of the filling & production line.

4.    Drive Systems:

Ribbon drying machine have a drive system by geared motor, cycloidal reducer, worm reducer, belt or chain transmission, etc.

5.    Heating & Cooling Jackets:

Ribbon vacuum dryer are available with jackets for heating / cooling operation.

6.    Custom Engineered Dimensions:

Dimensions of our conical screw vacuum dryer can be defined according to customer’s requirements.

7.    Ribbon Mixer Sizes:

screw vacuum drier from 100 to 5000 lit. total volume with bigger size as per request &. more.

Product Description:
The is a kind of vertical vacuum dryer worked by batch .he machine mainly consists of the barrel with the jacket , stirring impeller ,drive system and vacuum system(if the solvent needs recovery , it should equip with the condenser device ). The wet material in the cylinder are stirred continuously by the stirring impeller during the working . The heat transferring happened between the material and the inner wall of the cylinder and make the moisture from the material is evaporated , and wet air is pumped outside by the vacuum system.

High efficiency

The machine is set for drying, mixing and distillation in one of the efficient multifunctional closed vertical vacuum drying equipment complied with GMP requirement. its drying efficiency is as 3-5 times as the same specifications of other dryer. The loading capacity is double times as the same specifications of other dryer.

High mixing precision

It can reach high mixing uniform, Even mixing of different density and different particle shape material in the same batch of products, can achieve the required mixing precision in our machine. Even adding very litter materials in a large quantity of material such harsh conditions, the machine can reach perfect mixing uniform.

The main technical parameters of the machine are available for reference. we also produce and design product as peer customers' requirement.

Model	Max load volume (L)	Speed (r/min)	Motor Power (KW)	Adaptable materials	weight (kg)
HW200	160	0~60	2.2	Non- corrosive materials, Liquid, Solid-state ,etc.	1000
HW500	400	0~60	3		1300
HW750	600	0~63	5.5		1600
HW1000	800	0~63	7.5		2000
HW1500	1200	0~63	11		2400
HW2000	1600	0~63	15		2800

Quality control

In order to ensure quality of product, we focus on user 's requirements and control improvement and enhancement quality of products .The quality assurance mainly focus on the processes of ensuring production readiness inspection, control of raw materials and components, process control, critical parts, important parts of quality control, assembly quality control, process control testing, measurement equipment control. Pay close attention to the implementation of the quality assurance work, strictly to three inspection system of self-checking, mutual inspection, special inspection. The key point of Quality assurance is focuses on critical parts, important parts of quality control, the quality standards required by ISO9000 quality control procurement documents in order to clarify its status and acceptance of quality standards for company's re-inspections ; For critical parts and important that the key processes of identification and corresponding technical documentation, control by "the implementation of key quality control process", and complete, accurate and complete original records. Difficulties in quality assurance is a special process control, quality assurance is mainly painting, has developed a special process (painting) process documents, take the appropriate technical measures, to quality assurance.

In the production process, we pay close attention to quality control of each process. Every component, every process was strictly controlled. Enhanced the quality inspection process, the establishment of the necessary quality control point, the process by a full-time staff and quality inspector for inspection and supervision. Improved testing procedures and operating instruction.

OUR SERVICES           
Pre-sale service
We Invite customers to visit our company and communicate on technical requirements face to face.
Sale service
Responsible for debugging the equipment according to customers' requirements of various technical data. Our engineers will train our customers about equipment features and operation key points to make sure the equipment running in the best condition.
After-sale service
We provide installation, debugging, maintenance, training and other services (Optional); Provide relevant technical data, equipment, software and related GMP certification materials;Set up after-sales service hotline.

Quality promise
Our company promises strictly operate the ISO9001 quality system certification standards and pharmaceutical equipment GMP audit requirements,promise we provide new equipment. Advanced technology,good quality. Equipment operation safe reliable, affordable, easy to maintain.
 
Equipment warranty period is one year, all the parts for the equipment choose well-known brand.During the warranty when equipment have problem in quality like equipment failure and damage, our company offer free maintenance or replacement.