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Hot rolling Forged grinding balls for cement 90mm and 80mm
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Produce all kinds of hot-rolled ball-grinding ball according to the forged (rolling) steel ball ferrous metallurgy industry standard (YB/T 091-2005). The diameter of steel ball is Φ25-Φ125mm. The blank of rolling ball-grinding ball is the hot-rolled round steel bar with various chemical components, and the diameter is equal to the nominal diameter of steel ball. The production technology process of hot-rolled steel ball is as follows:
1. After the inspection, the round steel bar is cut into the steel ball blank according to the specified lengths.
2. Before the rolling, the steel ball blank is heated to the appropriate temperature in continuous heating furnace.
3. The billet under the red and hot state is sent into the ball rolling mill, and moves forward between the two rollers with special hole patterns, and it is made into the steel ball. Each ball rolling mill can produce 60-360 steel balls per minute.
4. The rolled steel ball under the red and hot state is immediately sent into the online heat treatment equipment designed by our factory for quenching - tempering heat treatment, so that the steel balls can get the high and even hardness.
5. The qualified products are sent to the finished goods warehouse, packaged and delivered to the customers.
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FEATURE OF OUR FORGED GRINDING BALLS
Jinan Zhongwei forged grinding balls are manufactured from selected high carbon alloy steel bars and manually forged by air hammer.
Jinan Zhongwei forged grinding balls have good density and strength in favour of impact grinding and rapidly managed forging process ensuring spherical ball shape .
Jinan Zhongwei forged grinding balls ,followed by in-line water heat treatment ,and uniform quenching,tailored to even hardness throughout .
Jinan Zhongwei forged grinding balls avaliable in size 20mm to 150mm with various specifications,meet an equally wide range of grinding and milling need.
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TYPES OF OUR FORGED GRINDING BALLS
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QUALITY CONTROL OF OUR FORGED GRINDING BALLS
1). We set up a professional technical team.
Every working procedure we always follow the details of the accused, by providing more wear-resisting of grinding media to help customers to reduce the cost of grinding.
2). We established sound physical and chemical laboratory, being equipped with advanced equipment.
Such as Direct Reading Spectrometer, All Digital Flaw Detector, Linear Cutting, Impact Value Testing Machine, Metallographic Microscope,RockwellHardness Testing Machine), Portable Leeb Hardness Tester and so on.
3). We support the Thrid-Pary Inspection ,Such as SGS, BV ISO, TUV, COTECNA, Asia Inspection etc.
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QUALITY GUARANTEE OF OUR FORGED GRINDING BALLS
Our forged grinding balls come with the following guarantees:
1. Breakage guarantee:
.Up to 1% - no replacement
.2-4 %-replacement of broken balls of the diameter concerned
.Over 5 %replacement of the complete mill charge
2. Proven Wear rates of:
.Proven wear rates of 0.70 kg/t.
.Recorded relatively high average grind efficiency of 15.28 % for 106 μm and 18.45 % for 300 μm.
.Forged Grinding balls tested: 50mm and 60 mm forged steel balls
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PACKING AND DELIVERY OF OUR FORGED GRINDING BALLS
Seaworthy standard packaging: Container bags or steel drums or with wooden or non-wooden pallets (At buyer's option)
Delivery: By Sea transportation, in container or bulk vessel.
Port of loading: Qingdao Port,China
CONTACT US-YOUR EXPERT SUPPORT SELECTING GRINDING MEDIA_JINAN ZHONGWEI
1>Choosing the optimal grinding media - we can help you choose the correct media for your application based on ore characteristics and your mill.
2> Improved production and energy efficiency - our tools allow us to identify the correct media and mill liner pairing.
3> Lower total cost of ownership - the correct media choice coupled with our exact manufacturing maximizes wear life.
4> Continuous improvement - our sophisticated monitoring tools coupled with wear performance simulation means we can continue helping optimize production.