electrical wiring harness assemblies

electrical wiring harness assemblies for medical analytical instruments

This complicated wire assemblies special customized with MAS-CON connectors from TYCO and PANCON. ETOP support customers to the innovation in the electro-medical sector industry, beginning with pediatrics, by proposing alternative equipment with competitive solutions.  With the aim of constantly enhancing the performances and the quality of product, but also to facilitate the use and maintenance of its instruments, guaranteeing better analytical results and higher reliability, we produced with proposed solution based on customer requirements.
https://www.etopwh.com/oem-complex-wire-assemblies-for-electro-medical-sector

We have developed a tradition of high-tech engineering, prototyping, and quality custom cable ASSY manufacturing at very competitive pricing.  Also with professional flow chart (wire cutting-stripping-copper twisting-crimping-crimping 100% inspection-soldering-molding-asssembling-braiding-testing-FQC100% -OQC) , which can help us support customers with stable quality.

1, The complete loom covered by spiral banding sleeve for protection, also together with PVC tube and heat-shrink tube. Each connector and pin layout marked with heat-shrink tube. spiral tube guarantee the cable flexible enough.  This complicated cable assemblies is special assembled with PANCON terminal block connectors, each branch marked with label for distinguish. The complete loom assembled on fixture by covering with PVC tube, spiral tube and tape. which purpose to make sure the loom is flexible enough.  These block connectors are MAS-CON® .100" IDC Wire to Board Connector System, available in various type, straight and right angle.

2)For sampling, we make fixture on wooden board to fix size for sampling. During MASS production, we would make formal fixture by metal type, more reliable for quality and testing, also the size.  such complicated wire assembly product, assembling them can be a daunting task. With numerous sizes, lengths and colors of wire, cable, connectors, terminal blocks and other components to choose from, it’s similar to putting together a giant jigsaw puzzle.

Harness boards, fixtures and workbenches can make the job easier and less stressful. They all play a critical role in error-free assembly, quick response and continuous improvement.

The front-end of most wire processing applications is highly automated. Indeed, automatic wire cutters, markers, splicers, strippers, wrappers and other production equipment is commonly used by manufacturers to boost throughput and ensure consistent quality.

3) We supported customer to tranfer their simple drawing to production type formal drawing. More content and details would be difined and confirmed. Now harness assemblers face several challenges today, such as:

    Being cost-competitive and profitable.
    Being flexible to accommodate high-mix, low-volume applications.
    Moving quickly from one job to another with minimal downtime.
    Dealing with short lead times from customers and just-in-time delivery requirements, without holding too much inventory because of costs or the risk of engineering changes.
    Improving ergonomics to reduce repetitive motion disorders and healthcare claims.
    Finding qualified workers and retaining them.
With raw material prices and labor variables increasing, finding more efficient and cost-effective methods of assembly are critical. so our engineer try to d prototype to find out the best workable solution to move on mass production. Take all raw materials and assembling skill into consideration.

These compliated wire assemblies used for diagnostic instruments system, special for medical industry.
We specialize in custom harnesses for the widest diversity of cable and connector types, across the whole spectrum of industries. We built your unique Cable Assemblies according to your specified shapes, sizes, pin configuration and cable materials to suit Ethernet, Automation, Marine, Transportation Applications…etc. Now, we produced much complex cable assemblies for medical industry customers. We introduced X-RAY machine to double confirm stable and reliable quality for these cables