electric calcination rotary kiln/ rotary kiln for chamotte/rotary kiln brick manufacturing line Product Description
Brief Introduction of electric calcination rotary kiln/ rotary kiln for chamotte/rotary kiln brick manufacturing line : 1. Limestone Rotary kiln belongs to building material equipment, which can be divided into cement kiln, metallurgy chemical kiln and lime kiln according to different materials. Cement kiln is used for making of cement clinker and there are dry and wet methods to make cement. Metallurgy chemical kiln is used in metallurgy industry and ironworks for lean iron ore, chromium ore and ferronickel ore calcimine. 2. Rotary kiln is used for calcimine of high aluminum vandal ochre in refractory material industry, calcimine of calotte and aluminum hydroxide in aluminum manufacturer, claiming of chrome sand ore and chrome powder ore in chemical plant.
Structure Features of electric calcination rotary kiln/ rotary kiln for chamotte/rotary kiln brick manufacturing line : The kiln shell is made of rolled steel plates; its structure is optimized by computer software, and features" longitudinal flexible and transverse rigid”, which improved the loading of supporting device and stability of refractory lining, The supporting roller bearings features smaller width over diameter ratio L/D, leading to its higher reliability. The special high-started torque motor for cement industry rotary kiln is applied for driving system. The sealing of labyrinth plus spring pressing with asbestos heat isolation layers attached, is applied higher so that reliability and longer service life of sealing are achieved.
Application of electric calcination rotary kiln/ rotary kiln for chamotte/rotary kiln brick manufacturing line : 1. Rotary kiln is commonly used in the production process of catalytic agent, molecular sieve and zinc oxide, etc.As a result, you can find a rotary kiln in variety of industries, like steel annealing and nonferrous smelting industries, metallurgy and chemistry fields, and building industries, and more. 2. Rotary kiln system, which is also called a rotary calcine kiln, is a commonly used building material machine. Classifying by material properties, a rotary kiln falls into cement kilns, metallurgy chemical kilns, and lime kilns
Working Principle of electric calcination rotary kiln/ rotary kiln for chamotte/rotary kiln brick manufacturing line : 1) With a certain slope to the level, the whole kiln body is supported by rollers and fitted with thrust rollers to control up and down movement of the kiln body. 2) Besides main driving unit for driving system, it is also fitted with the auxiliary driving unit so as to ensure the kiln body still can rotating when the main motor is powered off and prevent it from deforming. 3) The kiln head adopts housing type sealing and kiln rear uses axial contact sealing unit so that reliability of sealing could be ensured.
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Technical parameters Main Technical Parameters of electric calcination rotary kiln/ rotary kiln for chamotte/rotary kiln brick manufacturing line :
Spec.(m) (Dia x Length) | 2.8 ×44 2.5×44 | 3×48 | 3.2×50 | 3.3×50 | 3.5×54 | 4×60 | 4.3×64 | 4.8×74 | 5.0×74 | 5.6×87 | 6.0×95 |
Capacity(t/d) | 300 | 600-700 | 1000 | 1200 | 1500-1800 | 2500 | 3500 | 5000 | 6000 | 8000 | 10000 |
Slope of the kiln shell (%) | 3.5 | 3.5 | 3.5 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 |
Supporters No. | 3 |
Type of thrust roller | Mechanical | Hydraulic |
Rotating speed of kiln | Main driving (r/min) | 0.445-2.22 | 0.676-3.38 | 0.36-3.57 | 0.36-3.57 | 0.39 -3.9 | 0.41 -4.07 | 0.4-4.0 | 0.35-4 | 0.35-4 | Max 4.23 | Max5 |
Auxiliary driving (r/min) | 4.75 | 9.36 | 6.5 | 5.61 | 7.66 | 8.2 | 7.93 | 8.52 | 7.58 | 8.7 | 9.2 |
Main driving | Electrical motor | Model | ZSN4-225-21 | Z2-101 | ZSN4-280-091B | ZSN4-280-091B | ZSN4-315 -092 | ZSN4-355 -092 | ZSN4-355-12 | ZSN4-400-092 | ZSN4-450-092 | ZSN4 -450 -12 | ZSN4-500-092 |
Rated power (kw) | 55 | 100 | 160 | 160 | 220 | 315 | 400 | 630 | 710 | 800 | 950×2 |
Speed regula -tion range (r/min) | ~1000 | ~1500 | 1500 | 1500 | 1000 | 1000 | 100 -1000 | 1500 | 87.5 ~1000 | 100 ~1000 | 100 ~1000 |
Rated power (v) | 440 | 220 | 440 | 440 | 440 | 440 | 440 | 660 | 660 | 660 | 660 |
Reducer | Model | ZS 145 -1-I | ZS 145 -1-1 | ZSY-450- 40-V | ZSY 450-40 | NZS 995-28 VIBL | YNS 1110-22.4 VBR | YNS 1400-31.5 VIBL | JH710C -SW 305-40 | JH800 C-28 | JH900 C-SW 305 -25 | JH900C -SW305 -28 |
Rated power (kw) | 49-63 | 50 | 40 | 40 | 28 | 22.4 | 31.5 | 42.226 | 26.812 | 23.901 | 26.646 |
Auxiliary driving | Electrical motor | Type | Y122 M-4 | Y160 M-6 | Y160 M-4B | Y160 M-4 | Y200 L1-6 | Y180L -4 | Y200L -4 | Y225M -4 lp44 | Y250M -4 | Y280M -4 | Y315 M1 -4 |
Rated Power (kw) | 4 | 7.5 | 15 | 11 | 18.5 | 22 | 30 | 55 | 55 | 90 | 132 |
Rated speed (r/min) | 1440 | 970 | 1460 | 1460 | 970 | 1470 | 1470 | 1480 | 1480 | 1480 | 1490 |
Rated voltage (v) | 380 |
Reducer | Model | ZL35-16 | ZL35-7-1 | ZSY 160-31.5 -II | ZSY 355-31.5 | ZSY 355 | YNS 440-45IIR | YNS 497-45ZC | JH220C-SW302-28 | JH280C-45 | ZSY 400-35.5 -I | ZSY 450 -35.5 -I |
Total ratio | 40.44 | 14 | 31.5 | 31.5 | 45 | 45 | 45 | 28 | 45 | 35.795 | 35.795 |
Total weight (excluding refractory brick) | 177 | 207 | 256.5 | 281 | 341 | 434 | 550.5 | 854 | 894 | 1201 | 1580 |
Weight of discharging kiln hood | 20 | 22 | 25 | 27 | 28 | 35 | 36 | 45 | 48 | | |
Other models also can be customized according to your requirements. Packaging & Shipping Our products usually packed with wood box , and we can also packing the goods as the customers' requirements , To satisfied with our clients' all the requirements , and make them satisfied , will be our first goal to reach . About the shipping , Customers can have their own shipping agency , of course , if you need , we will find the shipping agency for you , you just need to pay the freight . Our Services 1.Pre-sale services: 1) Selecting equipment type; 2) Designing and fabricating the products in accordance with the special requirements of the clients; 3) Training technical personnel for our clients; 4) Providing construction and technology consultations or working out proper construction schemes for those new, special or difficult projects. 2.Services provided during the sale: Respect our clients; present the clients with ease, relaxation and a surprise; devote ourselves to improve the total value of our clients. 1) Checking products acceptance ahead of delivery; 2) Introducing the service system to our clients. 3. After-sale services: Improve the added value of our products, and let the clients free from the using troubles: 1) Assisting the clients preparing for the first construction scheme; 2) Installing and testing the equipments; 3) Training the first-line operators on site; 4) Examining the equipment regularly; 5) Taking the initiatives to eliminate the failure(s) rapidly at site; 6) Distributing the guarantee fittings door-to-door; 7) Providing technical exchanging; 8) Providing maintenance for big items. Training & service. Training is FREE to every customer. Whenever you need us, for installation, maintenance, or proper use of our company machines, we will be right there for you. In addition, we provide one-year warrantee to make sure your machine runs consistently. We always keep certain inventory level of spare parts, which means the replacements can be shipped to you right away. Company Information
Shanghai Minggong Heavy Equipment CO.,LTD.is mainly specialized in manufacturing large and medium sized series of mining machineries ,metallurgical machineries and construction materials equipment ,which is a joint-stock enterprise integrated R&D,manufacturing and marketing. Our company is located in Malu high-tech park in Jiading Distinct of Shanghai,covers an area of more than 40000m2,has a total asset of 150 million CNY and staff of more than 400, including 70 technicians ,20 have intermediate titles and senior titles . The products include large-sized rotary kiln, ball mill, dryer, complete cement production line, jaw crusher , sand maker , feeder , vibrating screen , sand washer , belt conveyor and other dozens of series, hundreds models of calcining ,crushing and milling equipments . And all of products has passed ISO9001:2000 international quality management system certification and the EU CE certification ,which are well sold in domestic and abroad markets and deeply trusted by customers . With the strong technical force ,advanced production equipment ,exquisite fabrication technology, and complete after-sales service, we can provide the first-class heavy equipment for you ,and sincerely hope that we can create brilliant future together.
Contact us
Contact Person : | Ms. Lola Chen (sales manager) |
Address: | No.33 Shenxia Road, Malu Industrial Park, Jiading District, Shanghai, China |
Zip/Postal: | 201818 |
Telephone: | 0086-21-59515611 |
Skype: | shmg08 |
Mobile: | 0086-15921681515 |
Wechat: | c1217198127 |
QQ: | 1217198127 |