Conical Screw Vacuum Mixer Dryer

Conical Screw Vacuum Mixer Dryer Features

1. Single Conical Dryer is ideal dryer compared with traditional drying machine for material easy caking and granules

2. Conical Mixer Dryer Machine is short working hours, high efficiency and large capacity

3. Conical Vacuum Mixer Dryer is special power drying machine

4. Vacuum Drying Equipment is low temperature and is a high efficiency vertical type drying equipment which integrates drying, crushing, vacuum decompression and mixed powder. It is have three to five times efficiency of the same Specification double cone vacuum dryer.

Introduction:

Single Conical Vacuum Drier has completely changed the defect of large volume, high energy consumption, long working hours, inefficient, loud noise, easy packing, much missing dots, the uneasy cleaning and inconveniently maintaining.

At present, it is multipurpose drying machine which has the power energy loss, maximal efficiency, the best effect in the same kind equipments home and abroad.

Machine Constitute:

The Vacuum Mixer Drying Machine consists of stainless steel vertical container, mixing stir device, discharge device, gear device, senate gas system and so on.

System characteristic:

Heating System-- based on the traditional tank jacket heating, be added with the internal heat of the propeller, so that th entire area becomes 140 percent of the container, greatly enhancing the efficiency of the heating.

Stir system-- propeller agitator makes the materials upgrade and continues to make it to cut and distributed, Ensure that all maerials within the hopper are fully moved, and makes materials in a no external compression space in addition to the upgrading of the propeller from the outside, avoiding the invalid friction between the materials and tank. A unique hybrid that meets the propeller mixing effects, can increase the heat transfer area and the effect of shear smash, and avoid heat sensitive materials or asa result of particle agglomeration phenomena.

Senate gas system:

The multipurpose high effective drying machines have joined the uniques senate gas system, greatly improving the drying rate materials.

Energy saving:

Compared with traditional drying equipment, for example,bipyramid vacuum drying machine, tray vacuum drying machine, hot air oven and so on.

1. In the same condition of volume, charge materials can be increased more than one time.

2. In the same condition of energy consumptions, it can be incrased to two times to five times in drying production.

3. Drying time is less than one third of traditional drying machine.

Model	Max load volume (L)	Speed (r/min)	Motor Power (KW)	Adaptable materials	weight (kg)
HW200	160	0~60	2.2	Non- corrosive materials, Liquid, Solid-state ,etc.	1000
HW500	400	0~60	3		1300
HW750	600	0~63	5.5		1600
HW1000	800	0~63	7.5		2000
HW1500	1200	0~63	11		2400
HW2000	1600	0~63	15		2800

How do the Vertical Ribbon Dryer works

The construction of Hywell Machinery HW series vertical ribbon Dryer is very compact: it consists of a cone vessel with the drive unit on the top and discharge valve at the bottom, and a tapered ribbon mounted on the central shaft. In the cone vessel, there is a central tapered ribbon with very small clearance between its edge and the wall, The ribbon moves the materials upward along the vessel wall to the top, where the materials then drop by gravity into the center. During this continuous operation, material particles and heat are exchanged quickly which leads to a homogeneous product. Besides, the material particles are mixed with minimal mechanical and thermal stress, which makes this type of mixer a good solution for fragile and heat sensitive product.

 

Ribbon vacuum Drying Machine Advantages

Hywell machinery HW series ribbon vacuum dryer had the following advantages over conventional solutions.

1. Multi-purpose and multi-processing

2. Efficient batch drying of loose powders to heavy filter cakes and viscous liquids

3. Compact design

4. The working process of drying machine use intermittent operation, after the wet materials enter into the stock bin, through the wall jacket to heat and dry the materials. transmission shaft heating is also available, which can heat more sufficiently.

5. Hywell company specially designed this equipment for processing the slurry materials, high viscosity and high-moisture material, meanwhile, the solvent from the material needs to recovery.

6.High efficiency：The machine is set for drying, mixing and distillation in one of the efficient multifunctional closed vertical vacuum drying equipment complied with GMP requirement. its drying efficiency is as 3-5 times as the same specifications of other dryer.

7 .High mixing precision：It can reach high mixing uniform, Even mixing of different density and different particle shape material in the same batch of products, can achieve the required mixing precision in our machine. Even adding very litter materials in a large quantity of materials, the machine can reach perfect mixing uniform.

8. Low shear strength stirring：It adopt low shear strength stirrer, which can gently mix the materials with low speed rotary and energy consumption. the mixing strength and time not much.

9.Sealed design：The machine is total sealed design with all the connections include the loading and discharge nozzle fixed, which can fulfill the requirement of the materials and safe environment.

10.Energy saving: Compared with traditional drying equipment, for example, bipyramid vacuum drying machine, tray vacuum drying machine, hot air oven and so on.

1）. In the same condition of volume, charge materials can be increased more than one time.

2）. In the same condition of energy consumptions, it can be increased to two times to five times in drying production.

3）. Drying time is less than one third of traditional drying machine.

 

Options

1.    Ribbon Design:

We offer several types of spiral ribbons for different sizes and applications.

2.    Construction Material & Sanitary Finishes:

We are able to offer our Ribbon vacuum dryer with contact part to be built in Carbon steel, SS304, SS316/316L, Titanium, Duplex stainless steel, etc. Standard of internal and external finish can be adopted to the customer’s needs. Multiple types of finishes are available also, including sanitary type & even electro-polishing with proof of passivation.

3.    Feeding & Discharge Options:

Screw vacuum dryer can have a variety of feeding & discharging methods that match the demands of the filling & production line.

4.    Drive Systems:

Ribbon drying machine have a drive system by geared motor, cycloidal reducer, worm reducer, belt or chain transmission, etc.

5.    Heating & Cooling Jackets:

Ribbon vacuum dryer are available with jackets for heating / cooling operation.

6.    Custom Engineered Dimensions:

Dimensions of our conical screw vacuum dryer can be defined according to customer’s requirements.

7.    Ribbon Mixer Sizes:

screw vacuum drier from 100 to 5000 lit. total volume with bigger size as per request &. more.