Product Description
Working principles for Induction Heating System Multi-function microcomputer electromagnetic induction heating controller adopts the principle of electromagnetic induction heating to turn electrical energy into thermal energy. Firstly, change 50Hz alternating current into direct current through the internal rectification filter circuit. And then through the PFM control circuit transfer DC to high frequency of 17-30 KHz and high voltage. The rapid changing current will produce high-speed changing magnetic field through the coil. It will be produced countless small eddy inside heating metal object when the magnetic field lines inside the heated metal object, so the heated metal object itself will get high temperature.
Advantage & Features of induction heating -Save electricity 30%~80%, especially for big power machine.
- No influence on working environment: high frequency heating system has heat energy utilization rate of 90%+. - Heating fast, accurate temperature control.
- Can work for a long time in harsh environments.
- High frequency heating system make heating power bigger compare to traditional resistance wire heating.
- No unsafe factors compare to traditional heating: temperature on surface of material container about 50°C~80°C.
SPECIFICATIONS FOR INDUCTION HEATING SYSTEM |
| Input Voltage | V | 380, 3P |
Rated Power | Kw | 15 |
Input Current Frequency | Hz | 50/60 |
| Materials of coil wire | copper core wire | with anti-200-500℃ coating |
Dimeter of winding wire | mm2 | 16 |
Length of winding wire | meter | 38-42 |
+ other functions can be added (+ extra price) | Temperature control & sensor | ℃ | 0-600 or 0-1000 |
Ampere/Voltage gauge | A/V | 100/600 |
PLC control | * | RS485 |
The Performance of Electromagnetic Induction Heating Control.
1)Heat efficiency:≧90%
2)Voltage and power characteristics: 360V~460V constant power output, below 360V constant current output.
3)IGBT temperature protection: ±5℃.
4)Circuit structure: half and full bridge mode.
5)Power mode: PWM (frequency modulation).
6)Automatic protection functions: short-circuit protection, high and low voltage protection, bridge breakdown protection, over-current protection, frequency tracing protection and phase current monitor protection
7)Start and stop control function (can turn the power directly)
8)Phase working mode: scanning of software and tracing of hardware tracing
9)The heat radiator has no voltage, which can connect to grounding wire.
10) Material leak alarming, maintenance very simple
Where can induction heating energy-saving sytem?
* Plastic injection moulding machine. * Hollow shaping machine/Blow-molding machine.
* Extrusion machine/Co-extrusder
* Raw material processing equipment.
* Pelletizing equipment.
* Granular machine.
It can be used for heating the barrel, flange, die head, screw and other parts of the machine with the advantage of 30-80% energy-saving rate.
Certifications
Detailed Images
Main Parts Name: Main circuit control board Brand: FESTO Original: Germany Domestic famous engines, strong driving force, low fuel consumption, high economic benefits 12F+4R sliding sleeve shift.
Main Parts: IGBT Module-power source of induction heating Name:IGBT module
Brand:Infineon [formal brand: Simens]
Original: Germany
All IGBT module imported from Germany;
Made by Infineon Technologies.
Inineon IGBT keeps our induction heating system very stable and realiable.
Main Parts Name: Heat Sink
Brand: self-designed
Original: Guandong, China
Materials:Aluminium
designed by our own R & D department;
produced in quantity by auto-production line;
every hole on the sink will be examed carefully.
Certificate of Inspection
All induction heater will be tested at least 3times and inspected strickly by our engineers before packing and delivery.
Please let us know if there's no "Certificate of Inspection" labeled on the main control and we'll take is very seriously.
Our Service
Pre-Sales Service * Inquiry and consulting support. * Sample testing support. * View our Factory. After-Sales Service
* Training how to instal the machine, training how to use the machine. * Engineers available to service machinery overseas. Packing & Delivery
Packaging |
| (L) * (W) * (D) as per package |
| as per package (2kg ~ 50kg) |
| The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request. |
Delivery |
| By sea, by air, by truck or by express courier etc as customers requested |
| Packing list, commercial invoice, Bill of Loading, Original Certificat will be offered free of charge. |
| Samples deivered by express companies like DHL, Fedex, UPS, TNT etc. We're responsible for the goods delivered on time and taking good care of them before arrived your door. |
Related Products
Induction heating for injection barrel 91.8% Response Rate Induction heating for plastic prilling granulator barrel 91.8% Response Rate Induction heating for pelletizing equipment 91.8% Response Rate Order Guide Please specify the details before ordering. 1, What kind of parts need to be heated?
[here take a barrel heating as an example]
2, What are outer dimeter & length of the barrel?
[outer diameter 400mm & length 1600mm]
3, How many heating zone devided ?
[4zones]
4, How many heaters per zone? how many kw each heater?
[2pcs,3.5kw]
5, What is the input voltage of heater?
[380V-3P]
* It’s better to provide us with drawings/pictures for 1-5.
6, The temperature control & sensor installed on the induction heater or not? Other functions need added ?
[Like ampere/Voltage gauge, on/off switch, PLC control etc.]
7, will you winding the induction heating coil yourselves follow our instructions?
[we also make complete induction coil for you easyily to install.]
8, Order quantity?
9, Delivery time ?