Slide plate hydraulic screen changing system for quasi continuous operation

  Product Description   1. Introduction:   This series of screen changer consist of main body,sliding plate,heaters unit and hydraulic unit with accumulator. It is driven by hydraulic synstem, and the sliding plate carrying 2 pieces of breaker plates can move linearly in both directions to achieve screen changing process smoothly.   This AJK series discontinuous screen changer/ melt filter is consist of:   The main body of the screen changer (safety cover, heaters, cylinder)  Hydraulic unit with accumulator Optional Choice: Electrical controlling pack/ Adapter/Filter mesh/Screen  2.Features:   Two round or elongated removable breaker plates on the slide plate across the housing of screen changer. Screen changing process completed in a period 2 seconds with pressure accumulator. Anji patented technology on the sealing system design.  With highly precise design, the screen has good abrasive resistance, good durability under high pressure, ensuring large effective filtration area and improving filtration performance. Filtration area diameter ranges fromΦ50-Φ360mm, fit for output range from 30kg/h to 3000kg/h. Benefits   Leak-free process Minimum pressure drop Improved products quality Reduced waste materials Reduced downtime & scrap Reduced inlet pressure at extrusion die Reduced temperature variations in the melt. Melt stream flows through the housing straightly Flow channel geometry structure without any dead spots Adapters are tailor-designed for customers Simply controlled by a easy operated control handle Reasonable price and proved technology 3. Applications   Blown film and cast film (Bubble pack, Medical, Food Wrap) Sheet (Foam, Strapping, Plastic cardboard) Coating (Hot melt adhesive) Pipe ( Corrugated, Gas Pipe) and profile Compounding (Master batch, filler) Wire and cable extrusion Tubing (Medical, Industrial, Irrigation) Fibers ( Monofilament) Blow molding Melt-blown / Spun-bond Nonwovens  Pelletizing (strands and underwater) Recycling of most polymers   4.  Technical Specifications   Other sizes and dimension available; The throughput details depend on the respective processing parameters, viscosity, and contamination level and filtration screen fineness. Specifications are subject to change without prior notice.   5. Trade Show     6. Our Customers   Packaging & Shipping   Items are wrapped with plastic film and then put in wooden box or metal case for ocean or air transportation. Generally, we arrange the delivery base on FOB/CFR/CIF terms. Our Services Before-sale   Introduce products and applications in detail Recommend suitable solution Provide reference information Offer lab for test   During manufacturing   Provide with layout and engineering conditions Inform the project processing status Offer other documents   After –sale   Provide installation, commissioning and training Register and record customer information Engineers available to service installation and start-up overseas Visit customer regularly and collect information Three years Quality guarantee for products All the spare parts shall be replaced free of charge under guarantee period Company Information   Anji Plastic Machinery Manufactory was established in 1992 based in Zhengzhou, Henan Province, China. For more than 20 years, Anji has been dedicated to the R&D, manufacturing, and industry promotion of polymer melt filtration systems and melt pumps. Today Anji proudly owns a team 80 employers, mostly highly skilled technical members with rich experience in the design, manufacturing, and applications of screen changers and melt pumps for polymer extrusion industry.     Everyday thousands sets of Anji Screen Changers are serving polymer extrusion industry all over the world, providing reliable polymer flow filtration to our customers and users. Our annual capacity for screen changers is more than one thousand sets. Our wide range of screen changer design and functions, with enriched experiences on various polymer extrusion processes, enable us to serve highly durable and cost effective solutions to various polymer extrusion processes. Our constant efforts in 20 years have achieved satisfied customers globally, and built close collaborations and partnerships with leading manufacturers of extrusion lines. We are continuously investing in the technology innovations for screen changer and melt pumps to meet the increasingly sophisticated requirements in polymer extrusion industry.       We received CE certification in 2011.   Our products have been exported to Singapore, Taiwan, India, Thailand, Korea, Pakistan, Japan, Indonesia, Malaysia, Philippines, U.A.E, Iran, South Africa, UK, Germany, Turkey, Slovenia, Italy, Bulgaria, Spain, Argentina, Colombia, Mexico, Peru, USA, Russia, Australia, etc.   We will appreciate the opportunity to demonstrate the advantages of our products and services, and earn your satisfaction and trust. We will do our best to support your business success.       The Characteristics You Will Find in Anji Screen Changers and Melt Pumps   Innovation   Improved Product Quality   Efficient Polymer Filtration   Durability   Cost Effectiveness   FAQ   What is screen changer?   Screen changer includes one or more filter devices. When the polymer fluid flow enters the filter device, the contaminants in the melt is blocked in one side of the filter. The filter is supported by a breaker plate, while the breaker plates are installed in the support carriage; support carriage parts can move, stay in the work place or non-working position.
Screen changer is available supporting the device as following: extruder, melt pump, reactor or other extrusion lines. It can be used to filter any type of polymer and thermoplastic.   Why you need melt filtration device?   As quality specifications become tighter and the need to use more recycled materials becomes more prominent, more and more extrusion processors are examining their options in melt-filtration technology. There are three basic reasons why you need melt filtration:   1. Product quality specifications mandate visual or mechanical properties that cannot be maintained without filtration. 2. Downstream equipment may become damaged by contaminants in the melt. 3. Additional melt pressure is needed to improve melt quality.   It is likely that most extrusion processors will fit into one of the above categories, and that they will find a simple breaker plate unsatisfactory due to the time required disassembling and reassembling the device. The alternatives considered here are various types of screen changers, though other types of filters may be used for special purposes, like high output rates and very tight filtration requirements.   Common uses for screen changers are:   Bulk polymer production from a reactor i.e. producing pellets.   Extrusion lines for compounding polymers, blown film, cast film, sheet, pipes, profiles, plastics recycling.   Different types of Screen Changers are available, to cater for different applications and process requirements.  Manual type or slow speed screen changers require the production line to be stopped for a short time to enable the filter to be changed, other types, operating at high speed, can change filter without stopping or slowing down the extrusion process.   For the production of blow film, sheet, pipes, etc, continuous flow screen changers are the most suitable type as the melt continues to flow during a screen change.   Each type of Screen Changer is available in different sizes, to cater for different output requirements.  Anji Screen Changers are available from 30mm diameter for polymer outputs of 100 kg/h to the massive Extended Area for outputs up to 60,000 kg/h.  For new or existing lines, Anji can design and manufacture adaptors, which may be required to connect the Screen Changer to the rest of the line.   How to choose a suitable screen changer?   As for screen changer, we need to be told as follow:   1. What is the processed material, PP/PE/ABS/PET? Is it new material or reclaim material?   2. Is the extruder single screw or twin screw?  What size is the screw diameter?   3. Production capacity (Kg/h)?  Max operating pressure?   4. What is the finial products, plastic pipe or sheet, pellets?   5. Do you require continuous or discontinuous process?   According to the technical feedback, we will suggest that screen changer more suitable your processing requirement.