Ferrite disk Magnets

COMMON GRADES:

• FERRITE MAGNETS: Y30,Y10T, Y35 ETC
• ALNICOL:LN10, LNG12, LNG18, LNG44 ETC
• NEODYMIUM: N30,N40,N50 AND SO ON 
• Smco magnets: SMCO16, SMCO18, SMCO22 

Comparison among various magnets

Neodymium Magnets

"Collectively known as Rare Earth magnets, Neodymium Iron Boron (NdFeB) and Samarium Cobalt (SmCo) magnets are alloys of the Lanthanide group of elements. Rare Earth magnets are the most advanced commercialized permanent magnet materials today. NdFeB magnets are available in a number of different grades that span a wide range of properties and application requirements.

NdFeB magnets are available in sintered as well as bonded forms. The bonded form of the material can be produced with close tolerances off tool, with little or no finishing required. The energy product of the bonded form is much lower than that of the sintered form - up to 10 MGOe. The sintered form usually requires some finishing operations in order to hold close mechanical tolerances.

NdFeB magnets are brittle (though not as brittle as the SmCo types), and machining operations should be performed prior to magnetization, using diamond tools. We are equipped to fabricate these materials to blueprint specifications.

All NdFeB magnets, except the bonded NdFeB B10N material, are anisotropic, and can only be magnetized in the orientation direction. B10N material is isotropic and can be magnetized in any direction, and with multiple poles, although special magnetizing fixtures are required for this. In general, magnetizing fields of about 30 KOe are required to saturate NdFeB magnets."

"SmCo Magnets

"Collectively known as Rare Earth magnets, Samarium Cobalt (SmCo) and Neodymium Iron Boron (NdFeB) magnets are alloys of the Lanthanide group of elements. Rare Earth magnets are the most advanced commercialized permanent magnet materials today. SmCo magnets are available in a number of different grades that span a wide range of properties and application requirements.

SmCo magnets are brittle and machining operations should be performed prior to magnetization, using diamond tools. We are equipped to fabricate these materials to blueprint specifications.

SmCo magnets are anisotropic, and can only be magnetized in the orientation direction. In general, magnetizing fields of about 35 to 45 kOe are required to saturate SmCo materials.

Ferrite Magnets (Ceramic magnets)

"Ferrite magnets are sintered permanent magnets composed of Barium or Strontium Ferrite. This class of magnets, aside from good resistance to demagnetization, has the popular advantage of low cost.

Ferrite magnets are very hard and brittle, and require specialized machining techniques. Moreover, they should be machined in an unmagnetized state. We are equipped to machine these materials to specifications.

Anisotropic grades are oriented in the manufacturing direction, and must be magnetized in the direction of orientation. Isotropic grades are not oriented and can be magnetized in any direction, although some degree of greater magnetic strength will be found in the pressing dimension, usually the shortest dimension.

Due to their low cost, Ferrite magnets enjoy a very wide range of applications, from motors and loudspeakers to toys and crafts, and are the most widely used permanent magnets today."

AlNiCo Magnets

"Excellent temperature stability, high residual induction, and relatively high energies characterize Alnico materials, composed primarily of alloys of Aluminum, Nickel, and Cobalt. They are manufactured through either a casting or sintering process. Cast magnets may be manufactured in complex shapes, such as horseshoes, not possible with other magnet materials. Sintered Alnicos offer slightly lower magnetic properties but better mechanical characteristics than cast Alnicos.

Cast Alnico 5 is the most commonly used of all the cast Alnicos. This material is used extensively in rotating machinery, meters, instruments, sensing devices, and holding applications, to name a few.

Alnico is hard and brittle. Machining or drilling cannot therefore be accomplished by ordinary methods. Holes are usually cored in at the foundry, and magnets are cast close to final size and then finish machined to closer tolerances.

Alnico has a low coercive force, and is easily demagnetized if not handled with care. For optimum performance of Alnico 5, the magnetic length should be approximately 5 times the pole diameter or equivalent diameter. For example, a 0.250"" diameter magnet should be about 1.250"" long.

Because of its higher coercivity, Alnico 8 may be used in shorter lengths and in disc shapes."

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