China Column and Boom Seam Welding Manipulator Manipulator Automatic welding manipulator for metal containers/ welded metal structure and a variety of welding ways. Widely used in wind power equipment, pressure vessel, petrochemical, pipeline, steel structure, boiler, shipbuilding, welding repair and many other industries. According to the user's requirements can install electric pallet, the telescopic arm, manned equipment and maintenance ladder, also supporting a variety of tracking and monitoring devices, oscillator , welding flux recovery delivery device. Werlding manipulator adopts digital control systems, so it is easy operation, precise control and can conveniently linkage control with other equipment . Automatic welding manipulator have three differernt type: small, medium, heavy.Accoding to structures, have four type: fixed, fixed rotary, fixed-mobile and mobile rotary .
Features: 1) Welding manipulator is the automatic welding equipment work with welding power. It can be used together with welding rotator or welding positioner, and widely used in industries as boiler, ship-building, pressure vessel, petro-chemical machinery for welding of inner and outer longitudinal seams and circumferential seams. 2) Our welding manipulator features in advanced structure, multi-function, and easy to operate, and other equipment to facilitate linkage control, which increased the production capacity and assured the quality. 3) The automatic welding manipulator consist of light, standard, and heavy type according to weight-bearing, effectively stretching and up/down stroke.
4) The automatic welding manipulator is design for four different structure type: Fixed type, fixed rotation type, fixed movable type and movable rotation type. 5) Welding head mounted on one end of the beam, the beam can be moved up and down and left and right telescopic column by turntable mounted slewing ring back on, so that the column can be ± 180 ° manual rotation. Telescopic beams for frequency control, speed and stability without crawling, after extending a small deflection. Compatible with a variety of welding equipment, can be carried out in vivo outer rotary joints, longitudinal seam spiral seam welding, and welding and other internal and external surfaces. Widely used in boilers, pressure vessels, piping, shipbuilding and other manufacturing industries.
Parametes
Model | HC-2*2 | HC-3*3 | HC-4*4 | HC-5*5 | HC-6*6 | HC-7*7 | HC-8*8 |
Boom’s lift strok | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
Boom stretching strok | 2~4 | 2.5~5 | 3~7 | 3~8 | 4~8 | 4~8 | 4~8 |
Column rotating(°) | ±180 |
Boom lift speed(mm/min) | 850 | 1150 |
Boom stretching speed(mm/min) | 140~1400 |
Column rotating speed(mm/min) | 0.2 |
Total loading of boom | 100 | 200 | 300 | 400 | 500 | 500 | 500 |
Center distance of track(optional)(mm) | 2000/2500 |
Self aligning roller Self-aligning welding rotator Self-adjusting Welding Rotator can align by itself according to the cylinder diameter, adopting cycloid pinwheel reducer or worm gear speed reducer. Such rotator is used mainly for welding, polishing, assembling and so on, working with other equipment, can realize the cone being assembled and welded. Such products are widely used in wind power,pressure vessel, petrifaction, pipe, steel structure, and overlaying industries.
Parameters
Model No. | HG1 W-5 | HG1 W -10 | HG1 W -20 | HG1 W -30 | HG1 W -40 | HG1 W -50 | HG1 W -60 | HG1 W -80 | HG1 W -100 |
Loading (t) | 5 | 10 | 20 | 30 | 40 | 50 | 60 | 80 | 100 |
Shell Diameter | min | 350 | 600 | 600 | 600 | 750 | 800 | 900 | 900 | 900 |
max | 2500 | 4000 | 4500 | 5000 | 5000 | 5000 | 5500 | 5500 | 5500 |
Roller speed (m/h) | 6-60 | 6-60 | 6-60 | 6-60 | 6-60 | 6-60 | 6-60 | 6-60 | 6-60 |
Motor power (Kw) | 2×0.18 | 2×0.25 | 2×0.37 | 2×0.37 | 2×0.55 | 2×0.75 | 2×0.75 | 2×1.1 | 2×1.5 |
Regulating mode | Frequency control |
Dimension | Length (mm) | Active 1410 Passive 1270 | Active 1585 Passive 1450 | Active 2165 Passive 2125 | Active 2410 Passive 2410 | Active 2410 Passive 2410 | Active 2600 Passive 2600 | Active 2600 Passive 2600 | Active 3020 Passive 3020 | Active 3020 Passive 3020 |
Width (mm) | Active 800 Passive 340 | Active 872 Passive 392 | Active 1010 Passive 425 | Active 1260 Passive 550 | Active 1290 Passive 550 | Active 1360 Passive 590 | Active 1360 Passive 590 | Active 1745 Passive 760 | Active 1770 Passive 760 |
Height (mm) | 660 | 660 | 945 | 1125 | 1135 | 1135 | 1135 | 1400 | 1400 |
Packaging & Shipping machine packing