Automatic Rotor commutator surface hot stacking machine

Automatic Rotor commutator surface hot stacking machine

Commutator Hot Stacking Machine

General description

1.This series automatic commutator hot stacking machine is the special equipment which used for commutator hot stacking.

2.The machine is used for the starter of cars and motorcycle, DC motors, power tool motors, household appliances motors and series motors.

3.The machine adapts AC pulse. The whole machine is controlled by MITSUBISHI programmable controller from Japan; it could control the exact pre-pressing/welding/transposition/hold time effectively. The operation is free from interference.

4.The machine is turned on/off by the contact-free, large currency crystal module. It is free of noisy and sparks.

5.OP-320 panel, English display, digital adjustable, it`s convenient and easy for operation.

6.The welding machine uses water cooling internal circulation and has a built-in water tank. It does not need a water source.

7.The transposition of the machine adapts step-by-step impulse; driven by drivers and division by servo motor. 

8.The vertical mechanical motion of the machine is driven by the cylinder; and the auxiliary electrode is driven by the linear bearing. It can work easy and has good contact with commutator and without damage to the commutator.

9.The current adjustment includes rough adjustment and precision adjustment, total 16 grades. The main transformer is 230V.

Technique Parameter

1. Voltage: 230 V  

2. Rated frequency: 50-60 Hz

3. Rated power: 25 KVA

4. Welding wire diameter: Ф 0.06-1.6 mm

5. Welding diameter of rotor: Ф 100 mm

6. Welding length of rotor: 350 mm

7. Welding diameter of commutator: Ф 60 mm

8. Pressure of air source: 0.3~0.5 Mp

9. Cooling method: water cooling self-circulation + air cooling

Installation

1.    The equipment should be placed in a dry place and prevent from dusts. There should not be any corrosive gas and flammable/explosive objects in the surrounding area.

2.    Make the surrounding area level; adjust bolts of each position.

3.    Correctly connect with the inlet power line; the wire diameter should  be bigger than 4m㎡, and should use copper wire.

4.    Correctly connect with the air pipe.

5.    Completely check whether any part of the machine is loosen during the transportation. Correctly adjust the fastening points of each position.

6.    Add water into the cooling water tank; the water should be around 90% of the capacity of the water tank.

Operation and touch screen

4.1 Operation

1. Connect machine to air source and power supply.

2. Switch the button to Miyachi.

3. Turn on machine power switch.

4. Switch the two buttons under the touch screen to [Auto" and [Run"

5. Switch the rough set to 2 and the accurate set to 8

6. Power on Miyachi.

7. Press [Stop" button. Then press the [Start" button to begin fusing.