Automatic Die Cutting And Creasing Machine

I. Machine Introduction:

  The KMY-1450 Automatic Die Cutting and Creasing Machine is the main equipment for making high-grade color box, plug and different shapes of ink cartons.

 The machine adopts Anchuan servo system, Gogol four axes motion controller, non-pressure feeding system, high strength gripper teeth row, whole swing front guide, automatic pushing guide, high precision interval structure, pneumatic locking plate. Pneumatic clutch, overload protector, automatic paper collecting, makes our machine has a short paper feeding distance, positioning correctly, paper collecting in order, can also do non-gripper die cutting.

  Computer control makes the whole machine running automatically, man-machine interface display the working condition and trouble dealing method. Key components, control systems and fasteners are imported and carefully assembled to ensure the safety and reliability of the machine. With many sensors and protection devices to ensure machine working and workers safety.

II. Components and Features:

1. Feeder feeding structure

Feeder structure: suitable for a variety of paper, high-speed stability, and easy to adjust. ,4-8 reliable separation nozzle means so that it is more stable and more accurate high speed. Ministries gas individually adjustable, so that the operator more handy. Double sheet detection mechanism extends to the outside of the machine, the overall adjustment. Direction with a stretch drive section safety cover to prevent entanglement.

2. Positioning part: the front guide, the side guide.

  Front guide: The overall swing front swinging side guide have a small impact on the paper edge, high positioning precision, with four sets of precision fiber switch(Taiwan Riko brand) to check paper in place and avoid paper wasting.

   Side guide: You can choose side guide based on different products, no need to replace components, easy and quickly to adjust.

3. Die cutting part: grippers, die cutting sheet frame, die cutting steel plate, transmission structure, host bottom platform, the moving platform and the upper platform, intermittent structure, pneumatic clutch brake.

Die cutting pressure can overall regulating and can also front gripper edge regulating separately, manual reducer is convenient and labor saving.

Grippers: The grippes are made of high strength of hard aluminum alloy precision casting, with good rigidity, light material, small inertia, high strength, can accurately and smoothly transfer paper in high speed running. Unique gripper front guide, die cutting double positioning and running curve of cam, low noise, high precision and last durable, gripper edge is only 6 mm.

Die cutting sheet frame: The double reinforcement of die cutting sheet frame adopts pneumatic locking and rolling bearing guide rail, high safety, easy operation.Hard aluminum alloy floating plate, die cutting sheet frame with hanger plate, makes a plate positioning exactly and strong, and can be reuse, can effectively prevent the die-cutting plate prolapsing and breakaway.

Die cutting steel plate: The 70CR steel plate processed by special heat treatment, good flatness, high hardness, long service life. Personalized air cushion smoke edition system makes the steel plate pushing in and out, easy and labor-saving.

Transmission structure: New transmission design makes the high speed precision die cutting. The main drive adopts worm gear and specialized designed crankshaft connecting rod structure, the bearing bush connection will reduce the movement space, avoid the impacting of worm gear and worm, high die-cutting pressure, have the function of high pressure. The 4 corners of moving platform is equipped with decompression buffer spring and reduce machine wearing, makes the machine running more steady.

Host bottom platform, moving platform and the upper platform: These key components made of high strength ductile iron resin sand casting, high tensile strength and good toughness.

Intermittent structure: Using high precision parallel ternary cam indexing structure, cam curve is special designed,  big traverse angle, take the gripper running more steady.

Pneumatic clutch brake: Control transmitting torque by adjusting the air pressure, low noise, good braking performance. Automatic off the machine when the machine overload protection to avoid the accident happening.

4. Paper collecting part: Collecting paper automatically and quantitatively.

Back aligning paper, side aligning paper to ensure the automatic paper feeding orderly, the structure of paper collecting machine is simple, quick operation. Back aligning paper adjusted by electric, three times faster than the manual operating, the operation is simple and convenient.The operator can monitor the back aligning paper in front of machine.Back aligning paper equips with double detection switch to monitor paper in order. It can also take samples when machine running.It will alarm automatically when paper collecting reach the order to remind the operator replace the paper collecting platform.

Quantitative paper: Can set the arbitrary value from 10 to 9999, it will off automatically when the paper reaches the set value.

5. Electric control part: Motor, PLC and man-machine interface, electronic control system, all kinds of safety protection device.
Motor: With imported Fuji inverter stepless speed control motor,makes the main motor saving energy, low noise. The paper feeding and collecting reducer motor choose imported Taiwan electromagnetic braking deceleration motor, with high safety performance, long service life and low running noise.

PLC and human-machine interface: Digital display the machine working speed and status, the main motor is controlled by frequency converter, stepless speed controlling makes the running more steady. Man-machine interface display system can display all kinds of working conditions, fault location timely and proposed solutions.

Electrical control system: Microcomputer control process of automatic control and real-time detection from to paper feeding, paper transmitting, die cutting, paper collecting.

All kinds of safety protection device: Horn alarm when problems happened, and off the machine automatically to ensure human safety.

6. Lubrication system: Forced lubrication system and timing lubrication system.
Forced lubrication system: Oil pressure and flow rate adjustment is convenient, make sure that the main drive oil supply normally and will not off machine when running.

Timing lubrication system: Connected with the programmable controller of host, makes the lubricating function control automatically. Transmitting chain lubricated by oil brush and has oil shield to keep machine cleaning, cal also do oil lubricating quantitatively and timing, avoid machine damage because of manual feeding lacking. The timing lubricating system not only reduce the machine noise, but also ensure the machine running steady.