Wet Mixing Granulating Machine by Hywell Supply

Principle

GHL Series Super Mixing Granulator (Also named as the GHL Series High Speed Wet Mixing Granulator ) is equipped with a closed container with blending tools driven from above or below has long been applied by the pharmaceutical industry. The mechanical effect of the blending tools – irrespective of whether in batches or continuous operation – creates a denser granulate than the fluidized bed process.
Originally, the granulation liquid was poured into the product. Today, an improved dosed distribution using a spray nozzle is preferred in order to obtain a more even granulate.
The granules are distinguished by a compact structure and high bulk density. They have good flow characteristics and can be optimally pressed. For various applications in pharmaceuticals and related industries.
the GHL series High Speed Blending Granulator often connect with YK series Swaying Granulation Machine to get 1.5-5mm wet granules, and then direct to send the drying machine to get dried granules (instant granules), the drying machine can use Vertical Fluid Bed Drying Machine or Horizontal Fluid Bed Drying Machine, but it decide by the treating capacity. The final granules will choice uniform granules by the Granule Vibration Sifter (Round Vibration Sieving Machine or Square Vibration Sieving Machine)

How do the High Speed Mixing Granulator Works

In a Hywell machinery GHL series high speed granulator machine, the powders are set in a multidimensional shear flow state and it needs only short mixing time until they are thoroughly mixed. In case that granulation is required, the spraying system sprays the binder solution into the bowl to agglutinate with the materials and under the combined action of the impeller and chopper, uniform and porous granules are produced. After finishing the mixing or granulation process, powders/granules are discharged through the side discharge with no “dead zone” valve.

 

Rapids Granulator Advantages

Hywell machinery GHL series super blending granulator had the following advantages over conventional solutions.

1. Excellent homogeneity of mixing with no dead points

2. Complete discharge and easy cleaning

3. Safety cage to prevent human injury

4.  Mixing in independent containers (Laboratory High Speed Mixers have this function)  offers no contamination and emissions, no extra cleaning.

5. Time-saving, fast exchange of the container(on small models as an Option), due to simple and fast mounting of the container

6. Highly polished inner and outer surfaces of the barrel, no dead comer, easy to discharge materials, easy to clear, no cross contamination. Confining to the requirement of GMP.

7. The super mixing granulator have the Low noise and good seal

8. The high mixer granulator have enclosed structure, without overflow of power dust

9. The super mixing granulators have smooth running, reliable performance, easy operation.

10. The super blending granulator have small cubage, easy to install, convenient to operate and maintain.

11. The time of mixing in dry is 2 minutes and the time of granulating is 1-4 minutes. Compared with the traditional process, 4-5 times of efficiency is raised;

12. In the same sealed container, dry mixing, humidity mixing and granulating can be finished, it is in conformity with the requirements of GMP;

Automatic PLC control system, mixing, granulating and milling

13. One- step accomplished in one equipment

14. The interval between the bowl and impeller is controlled to be within 1mm

15. Granulation process requires less bind

16. Granulation is achieved within a short time

17. Greater densification and production of less friable granules

18.  The granulator produces reproducible less friable granules with a uniform particle size distribution

19.  High shear mixer minimizes the exposure of drug dust to workers due to reduced process dust generation

20.  The granulation endpoint is predictable while using a high shear mixer

21.  Saving 25% of adhesives and drying time

22.  It can be equipped with cone mill or swing granulator

23. Connect with fluid bed dryer by vacuum conveying by vacuum conveying.

Application
It's widely used in the pharmaceutical, chemical, metallurgical, food, light and feed industries. This machine can mix powder or granules very evenly so that the mixed materials can reach the best effect.

Attention to order
1. When order the GHL Series Super Mixing Granulator , Client need to supply the materials name

2. When order the GHL Series Super Mixing Granulator, Client need to supply the density of materials.
3. When order the GHL Series Super Mixing Granulator, Client need to supply the capacity per batch or capacity per hour.

4. When order the GHL Series Super Mixing Granulator, Client need to decide which kinds steel for machine-304 stainless steel or 316L stainless steel.

5. Other special requirements.

Model	GHL-50	GHL-100	GHL-200	GHL-300	GHL-400	GHL-600
Tank volume (m3)	50	100	200	300	400	600
Working volume (m3)	12-36	25-70	50-150	60-220	100-280	150-400
Feeding capacity (kg)	6-18	12-35	25-75	30-110	50-140	75-200
Max inside diameter             (mm)	498	628	788	988	988	1130
Stirring speed (r.p.m)	50-500	30-360	30-260	20-200	20-200	20-200
Stirring power (kw)	5.5	7.5	15	22	22	30
Cutter speed (r.p.m)	50-3000	50-3000	50-3000	50-3000	50-3000	50-3000
Cutter power (kw)	1.5	3	4	7.5	7.5	11
Height of discharge (mm)	725	750	930	930	930	1160
Machine size (mm)	2100*480*1500	2900*900*1700	2250*1700*2100	2500*1960*2220	2500*1960*2320	2900*2330*2630
Weight (kg)	500	880	1410	1850	1900	3800