Ultrasonic Plastic Welding Horn Making Product Description Technique specifications Welding horn
The welding horn is the element of the welding stack that supplies energy to the component being welded. Design of the welding horn is critical to successful welding. It is strongly recommended that welding horn manufacture should only be carried out by companies specialising in ultrasonic welding.
The welding horn, like the booster element, is a tuned device, which, in the majority of applications, also provides mechanical gain. It is typically manufactured in either aluminium or titanium. Aluminium welding horns tend to be used for low volume applications since wear can be a particular problem with this material. Some welding horns have specially hardened tips to reduce wear during welding. welding of plastic using ultrasonic Ultrasonic welding of plastic materials creates a molecular bond within the weld seam. Longitudinal vibrations in frequencies of 20 kHz, 30 kHz, and 35 kHz with tool amplitudes between 5 μm and 50 μm are introduced into the plastic materials under the action of force. Ultrasonic vibrations are focused by means of special design of the components or tools. This specific geometry within a component is referred to as energy director. The contact points in the joining area are actively molded by means of energy input to achieve elastic deformation. Friction occurring between the contact surfaces and within the molecule chains generates heat that causes the material to melt. Applicable of ultrasonic plastic welding machine in all industry Widely used in the automotive industry, electronic industry, medical industry, household appliances, woven apparel, office supplies, packaging industry, toy industry and so on. automotive industry: Highest weld quality: Vehicle parts must be joined to be tight, strong, dimensionally accurate and visually impeccable. Ultrsonic welding is a fast and economic solution for this complex task. hygiene industry :Laminating of nonwoven materials using ultrasonics The general principle of ultrasonic welding can also be applied to nonwoven materials. The thermoplastic fibers are activated by mechanical vibrations thus melting and bonding in pre-defined patterns.
Packaging & Shipping Packing details 1)Seaworthy pack: Bubble pack+stretch films with marks of product information 2)Packing method can be also changed according to the clients' special requirement Our Services 1)Analyse the different marketing conditions with customers and help to choose the machines which can save the investing cost and create quicker and more profits. 2) Help customer to training the technicians in our factory . 3)Any after-sell service problem will give feedbacks within 2 hours. 4)All the products we send out promise lift long after-sale service. 5) more professional. FAQ Please tell us following information: 1. The material of the plastic part; 2. The thickness of the plastic part; 3. Welding requirements; 4.3D drawing if you have; 5. if possible,please send us the picture of workpieces or sample to us;
Company Information Zhuhai Lingke Automation Technology Co.,Ltd is located in zhuhai,guangdong province,China,founded in1995,focus designing,researching,developing,manufacturing and selling ultrasonic welding machines,ultrasonic cleaning machines,ultrasonic spin melt machines and hot melt machines. There are more than 20 self-developed designs and molds for your reference. To meet the latest market trends, there are at least 2 new products monthly issued. with rich experience and considerate services, a reliable supplier has been established for many international buyers, whese in-house facilities would satisfy your OEM/ODM projects.And our experienced engineers, using high technology and software systems,are able to meet your customized requirements. A capasity of 400 sets per month can fill your bulk orders with ease.
Contact Person:Fann Yang
Email: fannATsonicpower.com.cn
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