ultrasonic cutter ultrasonic titanium alloy horn

Compare to conventional cutters
1. More sanitary
2. Less down time
3. Better cost-effectiveness
4. More consistency at cutting surface
5. Blades stay sharp longer

We are a highly professional and experienced manufacturer of ultrasonic machine equipment in China. We manufacture and supply a wide range ultrasonic equipment to customers across the world. We develop a full line of cutting system components, kits and cutting horns, offering superior performance in terms of speed, safety, sanitation, reliability, and cost-effectiveness. When used for guillotine cutting or continuous slitting, our high frequency vibrating horns cut faster and cleaner than conventional motionless cutters.
The ultrasonic cutting horn, which is vibrating at a high frequency, creates a nearly friction-free environment between the horn and the food product. Because the horn is vibrating at such a high frequency, it disrupts the air molecules around it causing a cocoon effect. This cocoon effect virtually eliminates product sticking and with reduced friction, the ultrasonic horn stays sharper longer than conventional cutters.
With our full customization service for OEMs, we can respond to unique customer requirements, and build components, horns and blades to meet the specific needs of your system configuration and processing application.

Ultrasonic Components
1.Stackable, ultrasonic power supplies and panel mount generator kits
2.Rigid mount ultrasonic boosters for improved stack stability
3.Wash-down duty, air-cooled converters (stainless steel body also available)
4.Food industry approved titanium blade,slitting and knife horns


Typical ultrasonic food cutting components include four major elements: a power supply, a converter, a booster and a cutting horn, as explained below.
1.Power supply
The ultrasonic power supply, also referred to as a generator, is an electronic device that takes standard 50/60Hz AC line voltage and converts it to high frequency electrical energy.
2.Converter
The ultrasonic converter is a sealed electro/mechanical device that receives the 20kHz electrical energy from the power supply and converts this electrical energy to high frequency mechanical vibrations using PZT(piezoelectric) ceramic discs that expand and contract within the converter housing.
3.Booster
The booster is a machined metal mechanical amplifier that will either raise or lower the amplitude of the horn's mechanical motion depending on the configuration of the masses machined at each end.
4.Cutting horn
The cutting horn, also referred to as a knife or a blade horn, is the component that comes into contact with the product and does the actual cutting. This horn is machined from titanium, has excellent acoustic properties, good surface hardness and superior fatigue value.
Our ultrasonic components and horns are designed for continuous operation under the most demanding production environments. Welcome customers to cooperate with us for a brilliant future!

Applications:
Frozen cakes and pies
Frozen fish
Snack and health bars
Fresh/frozen prepared meats
Dough or baked cookies
Soft and hard cheeses
Fresh/frozen vegetables
Candy and confections
Ice cream bars