Tire shredding & processing whole line

Specifications Rubber Tire Recycling Machinery

Product Size:TDF, Ruber mulch etc.

Best configuration

Standard:ISO&CE

TIRE RECYCLING LINE 1.Specifications Tire Processing line -Input size: Tire diameter up to 1750mm(68") -Product Size: TDF(50mm-150mm), Rubber mulch(18-30mm), Rubber crumb(4-20mesh) and Rubber powder(<30mesh) -Automatic PLC -Best turnkey service   2.Pictures of main equipment   Double shaft shredder     Grater   Granulator   3.Discripiton Handling and shredding of waste tires is one of the greatest challenges facing the recycling world today. Dura-Shred has designed powerful and effective shredding solutions specifically to process waste tires. Our shredders use a low speed, high torque mechanism for powerful reduction of passenger tires, truck tires, and pre-shredded OTR tires. Due to the increasing demand for secondary products from shredded tires, we offer our customers a complete line of shredders and shredding systems for a wide range of applications and custom engineered systems to deliver optimum production and shred size.   4. Products Introduction  

products	size	produced by	picture	application
TDF(Tire Derived Fuel)	50-150mm	Classifier after Shredder		1.Tire derived fuel. 2.Tire derived aggregate.
Rubber Mulch	18-30mm	Grater		1.Garden decorative mulch. 2.Playground protective landscaping.
Rubber Crumb	4-20mesh(4.75-0.85mm)	Granulator		1.Sports field such as runway and football turf. 2.Paving brick for parking. 3.different kinds of rubber mat and tile
Rubber powder	<30mesh(<0.599mm)	Pulverizer		1.Modified asphalt for highway application and water-proof industry. 2.reclaiming rubber.

  5.Equipment Specifications  

	300	1500	1000
Input Product	car tires to bicycle tires	car tires to bicycle tires	car tires to bicycle tires
Input Size(Tire diameter)	Tire diameter up to 800 mm(31")	Tire diameter up to 800 mm(31")	Tire diameter up to 800 mm(31")
End Product Size	1-6mm	1-6mm	1-6mm
Total KW(based on 50-60 Hz)	184-204 KW	228-253 KW	350-399 KW

 

	2000	4000
Input Product	Heavy duty truck tires to bicycle tires	Heavy duty truck tires to bicycle tires
Input Size	Tire diameter up to 1300 mm(51")	Tire diameter up to 1200 mm(47")
End Product Size	1-6mm	1-6mm
Total KW(based on 50-60 Hz)	576-654 KW	674-768 KW

    6. Tire recycling process       1. Double Shaft Shredder: shred the whole tires into rubber chips(50-100mm).   2. Disc Classifier: Seperate the over sized rubber chips back to she shredder.   3. Grater: Cut the rubber chips into rubber mulch(10-30mm) and seperate the steel wire from rubber mulch.   4. Granulator: Grind the rubber mulch from the grater into small granules(1-6mm).   5. Taper Slot Conveyor: Pick out the big size of rubber granules back to the granulator and required size of rubber granules to next step. Meanwhile remove tire fiber from rubber granules.   6. Fiber Removal System: Collect the tiny fiber from the rubber granules.   7. Rubber miller: Mill the rubber graunles into rubber powder(<30mesh).   8. Dust Removal System: Collect all the dust by blower.   7.Tire shredder solution 1)Tire Shredder Processing for a Variety of Tire Types: Passenger car tires Semi truck tires OTR tires Agricultural equipment tires And more... 2)Primary and secondary tire processing Dura-shred tire shredders offer primary and secondary processing of both passenger car tires and truck tires from low volume (10 tires/hr.) to high volume (2500 tires/hr.). The two-shaft tire shredder creates a strip product which can re-circulated for further processing to create tire derived fuel (TDF). The Tiger 4 Quad shredder can be utilized as a secondary tire shredder for processing strips into chips or can be used as a primary, low volume, stand alone, single step processing unit. 3)End products Using Dura-shred tire shredders, you can safely and efficiently process tires into profitable outputs such as: High Energy Fuel Playground Cover Rock Substitute Roadway Filler 8. Dura-shred's advantage Exclusive Control System --- Controls and operates the entire plant from its centrally lacated position and provides instant visibility to what each machine is doing in real time. Uniq Stop/ Auto reversal Feature --- Protects against overfeeding and damage by non-processable items. Advanced Bearing Housing --- Isolates bearings from cutting chamber contamination and protects agaist bearing failure. Premier Full Turnkey Systems --- Plant is manufactured, shipped, installed and ready to start recycling. Warranty --- One of the best warrantees in the industry.      Tire recycling plants whole line     If you have any questions, please inquire us freely!