Smallest Capacity Pyrolysis Plant with Waste Plastic

Features of the Smallest Capacity Pyrolysis Plant with Waste Plastic

a. In the design of pyrolysis key device, completely overcome the local heat uneven, easy to break, low yield, short life and other unfavorable factors of the current vertical flat bottom pyrolysis plant.

b. With fast and practical feed and slag system. 

c. Efficient gas heating system. In the process of refining, when the heated gas reaches 150 degrees Celsius, it will produce a lot of gas which can not be liquefied in normal temperature and pressure methane to butane.These gases are fully burned by specially designed gas nozzles, will produce a lot of energy which greatly saves energy.

d.Flue dust removal system has a desulfurization dust cather(qualified), equipped with two ways water impact cyclone dust removal chamber, which can ensure the discharge of flue outlet reach safe discharge standard.

Working process of the Smallest Capacity Pyrolysis Plant with Waste Plastic

1.Feeding requires 1-2 hours. Tires less than 1.4 meters can be directly fed into the tire. Large tires need to be cut and then fed; plastics are fed by automatic feeders or conveyor belts;

2. Heating takes about 6-8 hours. Normally, oil and gas will be produced when heated to 180 degrees. At 240-260 degrees, oil and gas will be produced in large quantities.

3. Cooling, oil and gas condenses into fuel oil through the cooling system;

4. During the pyrolysis and recovery of exhaust gas, in addition to oil and gas, some flammable but non-condensable gases will be generated. We call this [exhaust gas." This gas can be directly recovered for heating the pyrolysis reactor to save energy. fuel;

5. Carbon black and steel wire slagging, the end of the cracking process, oil and gas out of the reactor, the need to discharge the reactor inside the residual material, to carry out a new cracking process, these residues mainly include carbon black and steel wire used to make tire plastic.

Raw material and oil output rate of the Smallest Capacity Pyrolysis Plant with Waste Plastic

Economic benefit of the Smallest Capacity Pyrolysis Plant with Waste Plastic

Production cost

 a.5tons of waste tyre(45% output)5tons*100USD/T=500USD

 b.fuel oil: 400kg=210USD

 c.electricity: 30USD

 d.labor salary: 30USD/PERSON*3

 e.Others:20USD

 f.total:850USD

Benefit

Self-produced fuel oil(tyre oil):525USD/TON

Daily output2.25tons*525USD/T=1181.25USD

Daily benefit 1181.25USD/DAY-850USD=331.25USD/DAY

Monthly benefit331.25USD/DAY*30DAYS=9937.5USD

Annually benefit(11months calculation)109,312.5USD