Rapid Prototype Mold Medical Device Prototyping Vacuum Mold

Rapid Prototype Mold Medical Device Prototyping Vacuum Molder

1. prototype: CNC machining, materials for ABS ,PC,PA,PP,POM or metal sheet etc.
2. Mould: epoxy resin mold or ABS mold.
3. Injection:RIM,the material is PU resin AXSON 875/900 - RIM, HD - RIM4210/1100
4. Post-processing: sand blasting, spray paint.
5. Inspection: tooling fixture, three coordinate measuring.
6. Precision control

Prototype parts: main location hole / 1000 mm + / - 0.3 mm, general installation hole / 1000 mm + / - 0.5 mm,
other size + / - 1.0 mm / 1000 mm.
Note type: the main location hole / 1000 mm + / - 0.5 mm, general installation hole / 1000 mm + / - 0.8 mm,
other size + / - 1.5 mm / 1000 mm.


Service Step for a Project

SLA/3D Printing

Laser rapid prototyping technology is based on 3 d technology and computer controlled scanning and layered
fast discrete principle, forming the accumulation of material to liquid photosensitive resin, after uv laser
scanning, layered polymerization curing accumulation finished.
Shenzhen Strongd Model Technology company as one of the earliest Chinese national rapid prototyping
service center, has accumulated rich experience in laser forming, the 3 d SYSTEMS adopted by the company's
laser molding machine and the HUNTSMAN corporation with photosensitive resin RenShape SL7810, making
precision up to + / - 0.1 mm.


CNC Machining

Shenzhen Strongd Model Technology company has introduced many sets of Japan Fanuc, high speed
machining center equipment, the maximum speed of 24000 r/min, the machining accuracy of + / - 0.05 mm.
Specially used in automotive, medical and other large pieces of sample processing.Material is available in
ABS, PC, PP, PMMA, POM, nylon, aluminum alloy, magnesium alloy, bakelite, etc.


Vacuum casting

Under vacuum conditions in castable for deaeration, stirring, preheating, note type, and at 60 ℃, 80 ℃ in the
constant temperature box of 2 to 3 hours of secondary curing process. Suitable for small batch trial production
of the product development process, the structure is relatively complex, uniform wall thickness, satisfy a certain
functional requirements of test samples.
Technical parameters :
Applicable mould: silicone mold life (10-20); resin mold (100);ABS mould (more than 100).
Casting materials: a two-component polyurethane PU.
Properties: like ABS, PP, PMMA/PC transparent, soft rubber parts shore (40-90), high temperature (150 ℃),
fire prevention materials and so on.
General working time: 1-4 hours/units
Standard replication accuracy: + / - 0.15 mm / 100 mm
Casting sample thickness: minimum 0.5 mm, best of 1.5 mm to 5 mm
The biggest casting workpiece: 2000 x1200x1000mm.


RIM

Reaction Injection Moulding-RIM. Is applied to the rapid mould products production of a new technology, it will
be a two-component polyurethane materials, after mixing in normal temperature and low pressure injection
mould, fast through material polymerization, cross-linking, cure the chemical and physical processes such as forming products. With high efficiency, short
production cycle, the advantages of simple process, low cost. Suitable for small batch trial production in the
process of product development, and small batch production, the structure is simple and large thick wall
covering parts and uneven thickness products production.
Technical parameters :
Applicable mould:resin mold (more than 100);ABS mold (More than 300);Aluminum alloy mold (more than
1000).
Casting materials: a two-component polyurethane PU.
Physical properties: similar to PP/ABS.Products with ageing resistance, impact resistance is strong, fit degree
is high, easy handling, etc.
General working time: 15-30 minutes/parts, parts under the environment of 80 ℃ after demoulding curing 2-4
hours.
Standard replication accuracy: + / - 0.20 mm / 100 mm
Casting sample thickness: 10 mm biggest casting thickness.
The largest casting workpiece: 2000 x1200x1000mm, 10 kg.


Inspection Equipment-Three coordinate measuring

For its high precision flexible three coordinate measuring technology and excellent digital capability, become
a modern manufacturing especially mold industrial design, development, manufacture and quality assurance.
YanHua company now in U.S. FARO company produces the Platinum FaroArm 2.4 m joint arm type measuring
instrument, measurement accuracy of + / - 0.03 mm.
Three coordinate measuring machine can be applied to 3 d digital analog input, will the molding samples or
related to the da location, size, shape tolerance, curve and curved surface are compared, and measuring the
output graphical reports, intuitive clearly reflect the quality of the products, thus forming a complete sample test
report.


Packing

inner package : bubble bag, blister bag.
Outer package : foam wrapped,carton box or wooden box. or requested by customer


Payment Term

T/T,paypal


Claim Terms:

We produce the products or samples according to your requirements. If our products can not reach your

requirements ,two solutions as follow:

1, we will produce your products again until reaching your reuirments for free.

2, we give the refund and you send us our products by international express.