Rack Roll Forming Machine Galvanized Steel Cable Tray Formi

Description:

Electric control system

※ Full line is controlled by PLC control system,touch screen operation to achieve the human and PLC interactive. The operator can monitor the setting program (programmable control)and modify the parameter to control the line. Also can check the running status , parameter and error indication etc..

※ Operation type: manual /auto two type switch. In manual position: can run the each part of the machine. In auto position: can run the full line. The emergency stop ensure the safe of the equipment and operator.

※ Machine side is equipped with the manual operation control panel for convenient worker to operate;

※ Entire line surveillance function: to reach surveillance production line movement condition, realizes to various locations production condition surveillance;

Applications:

CABLE TRAYS

Specifications:

C100x200 Cable Tray Forming Machine

Drawing:

Main technical parameters

※ Finished products:100x200 Cable tray with holes punching

※ Raw material request:G300 Mpa cold steel or galvanized steel

※ Material thickness:1.0mm-1.5mm

※ Whole line working speed:>3--5m/min

※ Process flow:

Motorized de - coiler - Powered leveling – Servo feeder-Holes punching - Forming - Hydraulic cutting - Output table

3, Equipment consists:

NO.	Name	Quant.	Remark
1	Motorized decoiler	1	Max 5T
2	Leveling machine	1	5.5kw frequency change driving-motor,speed adjustable
3	NC300 servo motor Feeder	1	1.5kw Yaskawa Servo motor drive
5	Punching press	1	160 tons Capacity made in Yangli Group in china
6	Punching mould	1set	Cr12 Mov
7	Main forming Machine unit	1set	Torri stands 14 forming stations
8	Hydraulic cutting	1 set
9	Cutting blade	1set	Material Cr12,HCR58-62
10	Run-out table	2pcs	Steel frame with Rollers
11	Electric panel	1set	PLC control system,Panasonic/Omron/Siemens

1, General structure of equipment

3．1 motorized decoiler

※ Width of material:50—300mm

※ manual inner expansion and motorized decoiling

※ Inner diameter of coil: φ508mm

※ inner expansion range: ф450-520 mm

※ Outer max. diameter: φ1000mm

※ Max. loading capacity: ≤3T

3．2 Leveling machine unit

※ Working roller: Seven rollers type leveling machine

※ Motor power :5.5kw frequency change control

※ Press material type: pneumatic press material

※ Feature of structure: after the quenching and tempering,

3．3 NCF300 Servo motor feeding unit

※ Function: For material feeding

※ Feature: Uses the servo motor-driven .

※ Multistage type feeding:May input 10 group of different feeding lengths. The liquid crystal touching screen demonstrated is advantageous for the change, establishes various technical parameters. The auto-induction start system and the punch press linkage (control punch press start).

3．4 Punching press

※ non-stop punching

※ Model of punching press:JF21-160

※ Punching press: Uses the steel plate welding fuselage, the rigidity is strong with good appearance .

※ Uses the combined type air operated friction clutch.

※ punched on the press at any one time

※ punched 80 times one min

3．5 Main Forming Machine Units

※ Torri stands( see the picture below)

※ 14forming stations,

※ motor power:7.5kw made in china

※ Material max. Thickness;1.0--1.5mm

※ The diameter of the roller axis: ￠60mm

※ Roller material: 45#steel ,quenching treatment:HRC48-52°

※ Driving system: Chain driving

3．6 Cutting Unit

※ Cutting type: hydraulic automatic cutting

※ Material of blade: Cr12, quench treatment, hardness HRC52-56

※ Quantity:1set

3．7 Run-out table

※ Structure: roller type with no power

※ 2 pcs