Pharmaceutical injection Vial filling production line

    Product Description Pharmaceutical injection Vial filling production line   Main function: This production line is used for vial and Ampoule filling production in pharmaceutical industry  ,the whole process is  washing ,sterilzation&drying,filling&stoppering ,capping ,labeling.
This line is made up of model KCQ vertical ultrasonic washing machine. Model GMS sterilizing& Drying machine, Model KBGFilling and stoppering machine, Model KGLcapping machine. This line is mainly suitable for vial with water injectable and lyophilized type. Each machine can be used singly and can be combined with other machine. It can complete the following procedures when it is combined with other machine: bottle-infeeding with net belt, water spraying, ultrasonic washing, clamping bottle with manipulator, bottle turning, flushing,air charging, preheating, drying &sterilizing, cooling(nitrogen charging before filling), filling, (Nitrogen charging after filling), stopper-handing, stopper-infeeding, cap-handing, capping. This machine is character by reasonable structure, advanced design, high automation, stable running, reliability, high efficiency and can be realized integration of machine with electricity. The design manufacturing conforms to GMP standard requirement. The bottle washing machine adopts mechanical hands to clamp the bottles ,suitable for vials of varous specifications.   The Water gas spray needles adopts the reciprocating tracking insertion mode for bottle washing featured by good washing effect and energy saving ,it is also provided with a device that prevents the needle holder from shaking to enhance the accuracy of the spray needles ,so that cross contamination is avoided and GMP requirement are met. The buffer block is installed before the bottle feeding screw of the bottle washing machine to protect the screw and reduce bottle breakage. Bottle discharging is realized by the integral imported synchronous belt that is connected to the bottle pushing block and conveys Vials with stable and reliable running The sterilizer adopts hot air circulation heating with even temperature and energy saving. The  sterilizer is provided with the function of protecting against sudden power-off to ensure safe running . The sterilizer can be equipped with the differential pressure automatic balancing and regulating system to reduce the problems of deviation at the high temperature section caused by unbalanced differential in the room and oven ,temperature rise in the filling room ,washing and drying room,etc . The sterilizer is provided with DOP inspection ports(including inspection ports for wind pressure,wind speed and dust particles) The Cooling section in the oven is provided with the sterilization function (specially chosen by FDA) The sterilizer Conveying belt can be equipped with ultrasonic and CIP cleaning systems The sterilizer cavity can be subject to all-round ,multi -angle high pressure water washing The filling machine adopts the horizontal synchronous belt bottle conveying mode ,featured by high speed ,accurate bottle distribution and convenient replacement of parts The Conveying plane where the bottle bottom is located has a certain distance to the work table ,so as to benefit the passing of the 100-grade laminar flow and avoid turbulent flow of polluted liquid medicines. The stoppering part of the filling machine adopts horizontal stopper conveying and horizontal round disc stopper suction,featured by convenient observation ,easy feeding and high-speed stopper conveying The filling machine can be equipped with the ceramic pump,stainless steel pump and peristaltic pump. The filling machine is provided with the functions of no filling in case of no bottle and no stoppling in case of no bottle The filling machine can be equipped with the servo filling system (Delta,Mitsubishi,Schneider)   The whole line adopts PLC main Control ,frequency converter and touch screen control technology with stable and reliable running ,the touch screen can display running dynamics of each single machine,water pressure ,Air pressure ,wind pressure and temperature at each control point ,the display of each on-off status and faults ,fault self -diagnosis ,fault analysis and eliminating ways realizes automatic control during the whole production process.The production line is provided with the three -machine automatic control and balancing device to ensure balanced and reliable production According to customer requirements ,it can also be equipped with the following; Control system of such brands as Siemens,Schneider,Mitsubishi,Delta,etc Water pressure ,Air pressure,water temperature ,ultrasonic strength,dust particles and wind speed online inspection ,alarming ,recording and printing systems ORABS,CRABS ,ASEPTIC ISOLATORS   Company Information Shanghai Marya Pharmaceutical Engineering&Project Co.,Ltd is a professional Pharmaceutical Turnkey projects Contractor .We have 3 our own factories and more than 30 OEM factories under quality Control of Shanghai Marya,We have a 30 year experienced professional team for doing the turnkey project from design to construction. Our Pharmaceutical projects can be done according to international standard like EU cGMP, USA FDA, WHO GMP, UK MHRA, Australian TGA, etc We are not noly a manufacturer but also a designing and construction company. We can provide much better price and better technical support and service than other companies We can design and manufacture machines based on Customer's request ,Your satisfaction is our top Priority. With 30 year experienced  professional design team and construction team.Under the support of our factory ,We can provide customer with  high efficiency and quality in project, save your time and cost. Our machineries and projects have sold all over the country and they are exported to  America, Europe and middle east ,South east Asia, Africa and other countries and regions. Welcome to Visit Our factory in China   Our Services WHY US? We can provide Pharmaceutical Turnkey project Service including all the pharmaceutical machineries and clean room projects from designing to construction We can provide our project according to the international regulations like EU cGMP, USA FDA, WHO GMP, UK MHRA, Australian TGA, etc We can provide 30 year experience engineer team go give you free Consultation service We Can provide FAT and SAT Service We can provide DQ,IQ,PQ,OQ documents service We can provide overseas machine installation and commissioning We can provide free training service for your employee We can provide One year guarantee for the machine and project We can provide 24 hours technical support by email We can provide our installation team to your country to do the installation  We can provide user friendly English Software ,user manual and detailed video You have nothing to worry if you cooperate with us for the pharmaceutical Project  Looking forward to cooperating  with you.
Packaging & Shipping Standard export wooden case packaging . Inner package: Stretching film Delivery time:30-60 working days after receiving 30% deposit or L/C    Online Contacts Please Contact us online for more details  Whatsapp No +8613507449007 Wechat  No   +8613507449007 We are waiting for you online for 24 hours