New ISO Carbon Steel Stainless Steel Cut to Length Machine
Main Components Hydraulic feeding cart → Double conic uncoiling → Leading head, shoveling head, feeding → Plate head shearing machine → Deviation~correcting device → Slitting machine → Scrap institution → Loop → Pre~segregation damping pressure loading device → Coiler → Hydraulic unloading cart → Hydraulic unit → Electric control system 1.Hydraulic feeding cart: 1.1,structure type:four wheel walking steel sheet welding structure 1.2,advance and retreat power: BM30-395 hydraulic motor. 1.3,lift power :hydraulic oil cylinderΦ200×700mm. 1.4,lift stroke:700mm. 1.5,max. load bearing:20000Kg. 2. Double conic uncoiling: 2.1,type:Double direction internal expanding drum moving type 2.2,harmomegathus type: chuck 2steps, oil cylinder driving inclinable sliding block, radial expanding. 2.3,step specification:Φ458~Φ508mm,Φ560~Φ610mm. 2.4,harmomegathus oil cylinder specification:Φ140×75mm. 2.5,moving power:hydraulic oil cylinder Φ125×750mm driven. 2.6,strip coil centering:double loading machine frames, single or linkage parts to do the axial movement. 2.7,brake type:pneumatic brake adjustment 2.8,suitable strip coils width:600~1600mm. 2.9,suitable strip coils max. outer diameter:1850mm. 2.10,suitable strip coils max. weight:20000Kg. 3. Leading head, shoveling head, feeding, Plate head shearing machine: 3.1,leading head structure:steel plate welding, hydraulic oil cylinder lifting. 3.2,oil cylinder specification:Φ80×500mm,2pieces. 3.3,traction wheel size:Φ250×400mm NBR(nitrile rubber buna) wheel 3.4,traction power:Hydraulic motor BM3-395. 3.5,shovel head structure and type:steel sheet welding structure, big tongue plate lifting, small tongue stretch. 3.6,lift power :hydraulic oil cylinderΦ80×400mm. 3.7,telescopic power:hydraulic oil cylinderΦ63×400mm. 3.8,feeder structure and type: steel sheet welding structure, withdrawal roll pinching. 3.9,feeder roller specification:Φ200×1700mm. 3.10,feeder roller material: lower roller 40Cr,hard chromium plating; driven roller is with NBR(nitrile rubber buna) HRC HRC52~55°. 3.11,feeder roller lift cylinder:Φ80×100mm 2 pieces 3.12,feeder power:5.5kw cycloidal pin wheel reducer with universal joint. 3.13,Plate head shearing machine: one set of hydraulic shearing machine(5x1600mm model. 4. Deviation-correcting device: 4.1,frame structure type:steel sheet welding structure. Vertical roller position limiting, pair roller pressing material. 4.2,vertical roller specification:Φ90×125mm,2 pairs, High frequency quenching. 4.3,pressing roller specification:Φ100×1700mm. 4.4,pressing roller lift power:hydraulic oil cylinderΦ80×100mm. 4.5,Correction power: double screw single side manual control. 4.6,adjust range:600~1650mm. 5. Slitting machine: 5.1,structure and type:arch type disc shearing machine. 5.2,shearing shaft specification:Φ200×1700mm(fixing tool position) 5.3,shearing shaft material:40Cr, middle quenching. 5.4,disc cutter size:Φ320×Φ200×T15mm. 5.5,disc cutter material: 6CrW2Si, quenching hardness HRC59~61°. 5.6,cutting transmission:DC 75kw with gearing down and universal joints. 5.7,DC motor control:Eurotherm control 590. 5.8,shearing pressing transmission:2.2kwcycloid pin wheel motor, with worm gear box. 5.9, Tool changing method: hydraulic cylinder work, oil cylinder specification: Φ63×450mm. 5.10,shearing speed:0~60m/min adjustable. 6. Scrap institution: 6.1,type: double side cable coiling. 6.2,coiling plate specification: Φ450×350mm. 6.3,coiling plate power: each cycloid pin wheel motor, 3kw AC power, friction disc for slip. 6.4,stripper type: hydraulic oil cylinder pushing the coiling umbrella for the coiling. 6.5,cable placement type: hydraulic oil cylinder controlling the cable bar movement. 7. Loop 7.1,type:concrete pouring, double flap platforms. 7.2,loop specification: 3m×2m×4m(L×W×H). 7.3,flap plate structure: square tube welding, with sliding rollers for two ends, surface is with wear-resisting plastic board. 7.4,flap plate movement: hydraulic oil cylinder lift Φ80×500mm. 8. Pre-segregation damping pressure loading device: 8.1,pre-segregation shaft specification: Φ95×1700mm. 8.2,pre-segregation plate specification and material: Φ200×3mm,65Mn quenching treatment. 8.3,pre-segregation plate type: manual pushing one end arch for the work. 8.4,damping type: arch horizontal beam clamping, up and down horizontal beam is with wooden plate and felted wool. 8.5,pressing power:hydraulic oil cylinderΦ80×150mm two pieces, pressure adjustment. 8.6,balancing measurement roller specification:Φ320×1700mm,surface with NBR(nitrile rubber buna). 9. Coiler: 9.1,structure and type:box type gear transmission, hydraulic oil cylinder driving slanted block. 9.2,coiling shaft specification: Φ230 x 1700mm(coiling block dimension). 9.3,coiling block specification: Φ508 x 1700mm. 9.4,harmomegathus power: oil cylinder specification Φ160×100mm. 9.5,coiling shaft support stand structure:steel structure, support power: hydraulic oil cylinderΦ80×350mm. 9.6,pressing shaft specification:Φ95×1700mm. 9.7,segregation plate specification and material:Φ200×5mm, 65Mn quenching treatment. 9.8,segregation shaft pressing power: hydraulic oil cylinderΦ75x350mm, pressure adjustable. 9.9,coiling power:90KW DC motor. 9.10,motor control:EUROTHERM controller. 9.11,coiling speed:0~60m/min adjustable. 9.12,max. coiling weight:20000Kg. 10. Hydraulic unloading cart of Slitting Line 10.1,structure and type:steel welding structure, four wheel walking. 10.2,Max. load bearing:20000Kg. 10.3,lift power: hydraulic oil cylinderΦ200×700mm. 11. Electric system: One electric control cabinet,operation cabinet 2 sets. 12. Hydraulic unit: Two hydraulic station, control valve, oil pipeline. Power 16Mpa, 7.5kw-4(VI) 13. Customer provide by themselves: 13.1: Power total switch. 13.2: The electric wire electric cable and seton piping 13.3: Gas system: air source: Q=0.9m³/min. P=0.8MPa. 13.4: Cart guide rail steel (24kg light railway) 13.5: Lubrication oil, hydraulic oil 13.6: Protective guard, 13.7: Machine foundation. Main Parameters
Items | 0.4~4.0×1600mm |
Material | Common carbon steel |
Thickness range | δ=0.4~4mm |
Width | 600~1600mm |
Slitting speed | 0~60m/min adjustable |
Uncoiler load-bearing | ≤20t |
Coil inner diameter | ≥ Φ 508mm |
Coil outer diameter | ≤Φ1850 mm |
Slitting shear shaft size | Φ200×1700mm |
Slitting blade specification | D320×d200×T15mm |
Slitting blade material | 6CrW2Si |
Slitting blade hardness | HRC59~61° |
Rerolling shaft size | Φ230×1700mm |
Max. rerolling weight | ≤20t |
Quality Guarantee
Technical condition | Value | Technical condition | Value |
Width diviation | Within ±0.03mm | Steel coil outer diameter | Φ1000~1850mm |
Camber diviation | Within ±0.20mm/m | Steel coil inner diameter | Φ508mm |
Coiling tower model | 1mm | Coil weight | Max. 20000kg |
Once cutting quantity | Max. 1000 tons | Min. Stip width | 31mm |
Single side trimming quantity | 2~10mm | Burr | 5% tickness of the sheet |
Max. Slitting quantity | 0.4-1.0t*15pcs, 2.0t*10strips 3.0t*6 strips 4.0t*5 strips | Surface quality | No, folding, edge damage, oil pollution ,roll marks and others defects. |
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