New Galvanized Metal Decking Roll Forming Machine

New Galvanized Metal Decking Roll Forming Machine

    We have two kinds of the Galvanized Metal Decking Roll Forming Machine, one adopts memorial arch structure and guide pillar cutting system. Independent roller station makes the machine more beautiful and stability. The other uses middle plate structure and chain transmission

Material: 

Material Thickness: 0.8-1.5mm or 1.5-2.0mm

Applicable material: GI, cold roll steel with yield strength 235-550Mpa

Working Process: 

Machine Components: 

1. Manual Decoiler: one set

Un-powered, Manually control steel coil inner bore shrinkage and stop

Max Feeding width: 1250mm, coil ID range 508±30mm

Capacity: Max. 7 ton

2. Feeding Guide Device:

Feeding guide device can control the material feeding width

3. Main Machine: 

Body frame made from H400 type steel by welding, side wall thickness: Q235 t18mm

Rollers manufactured from 45# steel, CNC leathers, heat treatment, hard chrome coated, with thickness 0.04mm, surface with mirror treatment (for longer life anti-rust)

The material for embossing roller: bearing steel Gcr15 for long working life, heat treatment

Shaft diameter: Φ90/95mm, precision machined

Gear/Sprocket driving, about 24 steps to form, 

Main motor: 11*2kw, frequency speed control

Real forming speed: 0-20m/min(not include cutting time)

4. Post hydraulic cutting device: 

Post to cut, stop to cutting, two pieces type of cutting blade design, no blanking

Hydraulic moto: 5.5kw, Cutting pressure: 0-12Mpa,

Cutting tool material: Cr12Mov(=SKD11 with at least one million times of cutting life), heat treatment to HRC58-62 degree

The cutting power is provided by the main engine hydraulic station

5. PLC control system: 

Control the quantity and cutting length automatically

Input the production data (Production batch, pcs, length, etc) on the touch screen, it can finish the production automatically combined with: PLC, Inverter, Touch Screen, Encoder, etc

6. Exit Rack: 

Un-powered, three units, with rollers on it for easy movement

7. Product Show: 

Packing Type: 

Main maching body is naked and covered by plastic film (to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long distance transportation.