Multi Cavity Double Injection Mould ABS PU With Hot Runner

Multi Cavity Double Injection Mould ABS PU With Hot Runner

Quick Detail:

1. Mold life: 1000k shots or according to customers quantity condition to decide it with saving cost for our customers.

2. Gate type: Hot runner to sub-gate according to our customers requires.

3. Mold base standard: LKM Local standard, DME or HASCO,Customize according to customers' requirements

4. The part name: shaver (double color injection mold)

5. Plastic material: ABS+PU

6. Cavity material: S136 HRC48-52

7. Standard of mold accessories: LKM, DME, HASCO, MISUMI, Meusburger, CUMSA, Progressive, INCORE, HRS, Husky, YUDO, PETS, MOLD-MASTER, MERKLE, Parker, HPS, LKM, EUCHNER, RJG, cilpres, NITTO, CRACK, ASSAB, GSW DIN standard, BOHLER, AISI standard, DAIDO JIS standard, PUNCH etc according to our customers requires.

Specifications:

1.name	shaver (double color injection mold)
2.Plastic material	ABS+TPU
3.mould base material	S50C
4.cavity material	S136 HRC48-52, H13, 420, P20, D2, 1040, 0-1, S-7, A2, 1.2344, 1.2083, 1.2311, 1.2739, 1.2343, 1.2510, 1.2767,NAK80,SKD61,718,738,DF-2 etc
5.mold life	1000k shots or according to customers quantity condition to decide it with saving cost for our customers.
6.cavity number	2+2
7.runner	Hot runner
8.gate type	Hot runner to sub-gate according to our customers requires.
9.mould weight	320 kg
10. mould base standard	LKM Local standard, DME or HASCO,Customize according to customers' requirements
11.cycle time	32second
12. standard of mold accessories	LKM, DME, HASCO, MISUMI, Meusburger, CUMSA, Progressive, INCORE, HRS, Husky, YUDO, PETS, MOLD-MASTER, MERKLE, Parker, HPS, LKM, EUCHNER, RJG, cilpres, NITTO, CRACK, ASSAB, GSW DIN standard, BOHLER, AISI standard, DAIDO JIS standard, PUNCH etc according to our customers requires.
13.design software	Auto CAD ,UG, Pro-E ,Solid Works,moldflow,etc.
14. File Formats	Auto CAD (DWG), DXF, JPG or JEPG, PDF, Pro-E or Pro/Engineer(DRW,PRT), IGES, STEP,XTL,UG parts etc.
15. injection molding machine	About 200T double color injection machine
16. MOQ	1 set
17. payment	T/T, To be negotiated
18.package	Wooden case or Wooden box with steel frame
19. delivery time(day)	40 T1 according to customers' requirements
20. OEM or ODM	is available
21. mould logo	Based on customer requires
22. after-sales service	one year is warranties

Applications:

Molding the plastic product by plastic injection machine

Competitive Advantage:

1-SHINY Mold is a professional double-color injection mold maker and supplier in China. We have accumulated much experience in this field. We have cooperated with many companies domestic and overseas. And we have gained much good reputation from our clients.

2-SHINY can make mold according to the standard showed below, for example, LKM, DME, HASCO, MISUMI, Meusburger, CUMSA, Progressive, ETC, we have many world class supplier to meet our mold requires, for example, INCORE, HRS, Husky, YUDO, PETS, MOLD-MASTER, MERKLE, Parker, HPS, AHP Merkle, LKM, EUCHNER, RJG, cilpres, NITTO, CRACK, ASSAB, GSW DIN standard, BOHLER, AISI, DAIDO JIS standard, PUNCH etc. We can complete reach the customer’s requirement because of the excellent skills, experienced design capability and software,( for example Auto CAD,UG, Pro/E ,Solid Works, Mold flow etc)complete procession equipment, strict quality control system.

3- SHINY has widely served in the field of plastic injection mold, die casting mold, precision plastic mold, double-color mold with more than 10-years experience for auto parts, home appliance, electronic, pipe connector, gear, fitness equipment, medical treatments. Aluminum alloy, zinc alloy and magnesium alloy products etc.

4- Software and Hardware well equipped. For example, high speed CNC with 2µm high-precision, CMM with 1µm high-precision, slow Wire Cut Machine with SODICK, Mirror EDM with SODICK, Milling and Precision Grinder machine with 2µm high-precision, at the same time, we also install these software like Auto CAD,UG, Pro/E ,Solid Works, Mold flow etc.

5- We offer advanced R$D service and best engineer to our customers, DFM and Mold Flow Analysis.

6- High quality, competitive price, on time delivery and excellent service.

7- Patient communication, during the design, we know customer’s all side requests trough deeper communication.

8- Series service of design, prototyping, painting, silk-printing and assembly ( 2 assembly lines for finished products)

9-SHINY uphold the quality first, the user-oriented management philosophy and dedication to customer service, SHINY MOLD management introduction is showed below.

Description:

KO Pattern: 7”x7”,

Sprue Radius: SR 1/2"

Ejection type: ejection pin

Mold construction description: Hot runner system, slider, and 2 plates

The part name: shaver

Mold type: double color injection mold

Part Material: ABS+TPU

Locating ring Dimension: Ф3.99",

This part has very high appearance requirements, the defect showed below will not be acceptable, for example, weld line, Dark Sport,Sliver Marks,Gas Trap Effect,Visible Ejector Marks,Deformation,Short shot Filling,Burnt Streaks,Sink Marks,Flash,Over dimension,Under dimension,Stress Crack etc. Moreover, the product finishing surface must meet the requires more than SPI-SPE A-2.

This mould is made in Shiny Mould Factory. It is a mould exported to USA, with complicated structures and high quality requests. Customer needs mold life to be over 1 million shots. We can ensure this mold life and give warrant to our customer that once some mould components are broken during working, if it is caused not by the operation fault from the workers, we can provide new mould components to them free of charge.

Compared with traditional method of molding, advantages of two shot injection molding process are as follows:

1. The core material can use low viscosity materials to reduce injection pressure.

2. From the consideration of environmental protection, the core materials can use recycled materials.

3. According to the different use of characteristics, such as thick wall finished product cortex use soft material, the core material can use hard material or foamed plastic to reduce weight.

4. Low quality of core materials is helpful to reduce costs.

5. The cortex material or core material can use expensive material with special surface properties, such as material of EMI Shielding or high conductivity to increase product performance.

Review on the mold structure and processing technic:

1. Mold preliminary review: According to customer requirements to making the mold specification table, and determining the mold parting line, the slider or lifter structure, mold insert type, ejector type, cooling water method and plastic product issue by the design director, project director and deputy general manager. The design engineer makes the DFM report according to the mold preliminary report, drawing 2D mold structure drawing or 3D drawing.

2. Review before cutting steel: When the custom confirms the mold trial date, project engineer must arrange the mold Kick off meeting immediately. After that, on the same date, design engineer must complete the drawings needed to modify and book bulk raw materials such as mold base and cavity insert. The meeting mainly review mold runner system, the parting line, ejection mechanism, cooling water system, mold component strength and whether to meet customer requirements and standards etc.

3.processing technic review: mainly review manufacturing processing and assembling processing, the 3D mold drawing details, see whether mold parts processing is too difficult, whether can ensure the quality requirements, if manufacturing processing and assembling processing is economical , if mold clearance, part number and standard is in accordance with the requirements of the company to do.

SHINY MOLD management introduction

In order to ensure mold quality, complete customer mold in time and make processing technic and mold structure more reasonable in mold design and manufacture, The company added various review in various stages of mold design and manufacturing, at the same time, we also check everybody on work schedule, work quality, workload, etc, which will greatly mobilize the enthusiasm of the staff work.

1. Making mold progress schedule and evaluation based on standard time node.

2. Making everybody workload based on standard man-hour quota.

3. Work quality evaluation, design and manufacture of abnormal reward and punishment based on our QC record.