Metal Stud and Track Roll Forming Machine

                          Metal Stud and track Roll forming Machine

   JCX Stud and Track Roll Forming Machines are made according to the clients` specific requirements, our focus has always been to get the last minute details of each of our products. The range we offer is manufactured using superior quality materials and keeping the requirements of our clients in mind. We supply upgraded machines at competitive prices at the market. Our Stud and Track Roll Forming Machine produces C stud/lipped channel or U tracks from the size 80-300mm with punching holes and sizes adjustment fully automatically.

TECHNICAL PARAMETERS

1.C&U type specification:

1)Material:hot dipped galvanized coil,galvalume steel

2)Thickness of material:0.35-0.7mm

3)Yield strength:235-340mpa

4)Width of material:

C type → 49.5*36mm:133mm    C type → 69.5*39.5mm:160mm

U type →50.5*26mm:101mm   U type → 70.5*31mm:131mm

5)Sizes of imposing:

Bottom sizes:0.5*0.5mm(square)

Top sizes:1.0*1.0mm(square)

Main technical conditions of the forming line:

Temperature:-10ºC~35ºC

Voltage:380V,50HZ,3P(or according to customer request)

Air pressure:0.6~1.2Mpa

Total Power:≈21kw

Color:
Production capacity:0-50meters/min(without punching,no stop cutting)

  0-30meters/min(with punching,no stop cutting)

Dimension (L*W*H): L≈ 5.3 m, W≈ 0.9 m, H≈ 1.5 m 

Specification of the shipping container:(the number is pre-estimated ≈, final data should be confirmed in two weeks before delivery.) 

3. Flow Chart of roll forming machine:

5.Photos of Machine

6. Technology parameters:

The weight of machine is about 3.5tons

The total dimension of machine:5300(L)*900(W)*1500mm(H)

6.1 Two head head Manual uncoiler: 1SET
Capacity of uncoiler:2-3tons
Expansion of segment:Manual

Rotation of segment:ManualNumber of segment:4

Approximate size:Length:2.3m width:1.1m height:1.5m

6.2 Feeding&levelling:

Entrance and adjustable wheel: 2rolls

Qty: 1

6.3 Main forming machine:

It adopts separate wall structure with gear box transmission.The machine base is made by welded steel with destressing treatment.

  Coil thickness:0.35-0.8mm
Main motor type: 3 phase asynchronous motor

Main motor power: 15KW

Forming speed: 0-50m/min(without punching),0-30m/min(with punching)

Approx. 14 groups rollers

Roller : Roller Material is forged Cr12, HRC58-62

Shaft:  Shafts  of rollers are tooled by grinding machine for two times to ensure the precision of final product. Diameter of main shaft: ø60mm

Material of shaft:40cr,quenching HRC45

Transmission type: by gear box and chain

Power of servo tracking cutting:3kw

6.4 Hydraulic System:

 Material of blade: Cr12Mov(HRC58-62)

Length measuring: Automatic encoder length measuring 

(Encoder Brand:Omron)

Power of cutting:5kw

Way of cutting:no stop cutting&punching(servo tracking)

Punching die:adopt cell structure design,the die is adjustable.It has features like long life,easy replacement and repairing.

6.5 Punching system:

Material of punching die:CR12,HRC58-62

6.6 Product support frame
Size:L 6m x W 0.4m

Power of motor:2kw

Total length of table:6 meters

Driving of table:by one inch chain,

Power of pushing device:5kw motor

Sensors fix on pushing device,to make sure it push the ready sheet perfect.

The speed of collecting table should be a little bit higher than forming machine to insure smooth running.

6.7 PLC Control System

The whole line is controlled by PLC and touch screen.The PLC system is with high speed communication module,it is easy for operation.The technical data and system parameter can be set by touch screen.

Control the quantity &punching length& cutting length automatically

The Machine will be no stop while it is punching and cutting

Automatic Length  measurement and quantity counting (precision 3m+/-3m