Jpx 12x2000 Automatic Steel Coil To Length Line With Straightener

JPX 12X2000 Automatic Steel Coil To Length Line With Straightener

 

 

• applied to:carbon cold and hot rolled steel And silicon steel
• thickness:4-12mm
• Width(max):2000mm
• Weight:35T
• Line speed:0-20m/min

 

 

Specifications

 

applied to	carbon cold and hot rolled steel
material quality	first class steel coils of the international standard
tensile strength	δb≤450Mpa
thickness	4-12mm
Width(max)	2000mm
Coil ID	600-800mm
Coil OD	1000-2500mm
Weight	35T
diameter of leveling rollers	Φ180
material of leveling roller	GCr42,hardness:HRC55-60
total weight of machines	around 30T
diagonal tolerance	≤±2mm/2000mm
length tolerance	≤±1mm/2000mm
Line speed	0-20m/min
Power	380V/50Hz/3Ph
capacity	around 160Kw

 

 

 

composed devices

 

1. Hydraulic entry car           

                

 ◆The car can move levelly and vertically, which is convenient for putting the steel coils to the un-coiler.

 ◆Hydraulic cylinder drives the lifting and the cycloid motor drives the landscape movement.

 

 

2. Hydraulic decoiler       

                       

 ◆Supporting the coils and doing uncoiling.

 ◆It is designed with the double hydraulic movable structure

 ◆The hydraulic cylinders on both sides drive the landscape orientation movement.

◆It is equipped with the brake devices and taper decoiler and the hydraulic brake wheel.

 

 

3. Press and pinch and feed device

 

 ◆Two hydraulic oil cylinders controls the lifting of the de-coiling rollers

 ◆11kw cycloid pinwheel decelerator drives steel rolls running

 ◆Through hydraulic shovel and hydraulically press against steel ,etc to feeding steel plates

 ◆Hydraulic pinch and pre-leveling device which are driven by AC 45kw motor and decelerator. And it is composed of the gear distributor box gear clutch, etc.

 ◆The machinery structure is made by the welding and processing of steel plate and profiled bar

 

 

4. Transition table

 

◆It is a the 4m length working table which is composed of the rollers, frames and bearings, etc.

 

 

5. Side guide device

 

◆It uses rollers on the both sides to direct strips into straightening device.

◆The motor drives the leadscrews to adjust the distance of standing rollers on both sides.

 

 

6. Straightener

 

◆It makes uneven steels even and guide them to the right following process. It also do the fixed length cutting and fixed quantity packing to the plates.

◆It is composed of 13 working rollers, driving device,  including 2 pinch rollers and machine frame. Both sides of each rolling wheel is transmitted by roll bearing , except the code rollers, all are the main force rollers.

◆The working rollers use 4.4kw electric machine to adjust the upper and lower gap through the turbine decelerator box to make sure the even quality.

◆Drive model: all the independent rollers and gear box are driven by 90kw DC electromotor and decelerate by decelerator . And it is composed of the gear distributor and all-round coupling as well as the hydraulic brake devices and so on.

 

 

7. PLC fixed length control device

 

◆It is composed of the code transition device , code control device and rotary coder.

◆The electrical control is controlled by PLC automatically to make the fixed length cutting and count  possible.

 

 

8． Hydraulic shearing machine

 

◆Adopt the gap adjustment design which can cut the different thickness and can shear 12mm steel plate .

◆Cooperate with the signal direct from the feeder and shear automatically

 

 

9． working table and feeder

 

◆It is composed of the working table, frame, rollers and bearings, etc And is equipped with the 4kw cycloid pinwheel decelerator.

◆Pneumatic controls the feed device automatically.

                         

 

10. Unload working table

 

◆it is designed with the crossing pneumatic piling device

◆the unloaded can make the 12m length sheet possible

 

 

11. Hydraulic system       

              

◆Ensure the using of every hydraulic part.

 

 

12. Electrical system

 

◆It adopts the PLC system which can control can supervise the equipments at the same time.

 

 

Applications

 

It used to do the high speed decoiling,straightening and cutting fou the CR,straightening steel,galvanized,ect.

 

Competitive Advantage

 

1.full automatic
2.high speed
3.perfect technic
4.high performance price ratio

 

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