hydraulic billet cutting machine

No.

Name

Main composition and technical explain

Qty

Unit

Remark

1

150X150 or (120x120) mould

Water jacket: carbon steel type

The sealing ring of silicon rubber copper tube

The width of water seam: 4mm

Water flow rate: 10m/s

The material of copper tube: Cu-P

Coating of inner wall: Cr

The length of copper tube: 900mm

1

pc

2

Primary cooling system

The cooling water be connect automatically after mould on place

Flow adjustment mode: manual switch for supply water, manual flow adjustment

With: pressure meter, butterfly valve, elbow, etc.

1

set

3

Mould oscillation device

Complete leaf spring oscillation table( Advance technology,almost nowear and tear ,long working time,top quality)

Main parameter

Oscillation frequency: 50~205/min

Amplitude: 2.5~6 mm

Oscillation mode: sine

Motor: 11KW4 grade

1

pc

4

Secondary cooling system

Manual water distribution

Water distribution tank, gate valve, spring pressure meter, three-way, elbow, etc..

1

set

5

Guide section of secondary cooling

The diameter of down holding roller: φ170

The diameter of up holding roller: φ160

The diameter of both sides vertical roller φ160

1

set

6

150X150 spray piping

Structure form: arc type stainless steel square pipe

Total be divided to 3 sections: secondary cooling section 0 (down mouth of mould), secondary cooling section 1, secondary cooling section 2

Spray mode: 5265, water spray

1

batch

7

Withdrawal and straightening machine

No.1, roller, bearing base be cooled with water, AC frequency invert drive

The material of roller: alloy forging steel, wear-resistant materials on roller surfacing

The roller diameter of turbine

warm rod reducer: φ270mm.

1

set

AC frequency invert motor

YZP112M-4, power 4.0KW

Rotary speed: 1500r/min

3

set

Reducer

1. Cycloid reducer: BLVB2-9-4.0

drive ratio i=11

2. Turbine warm rod reducer DSW29-4.0

drive ratio i=35

3. The reduce box adopt water

connection type

3

pc

Rotary joint

Structure form:built-in type

Withdrawal and straightening

hydraulic cylinder

Diameter of cylinder: 125mm, diameter of rod: 80mm (oil cylinder)

1

pc

Off billet hydraulic cylinder

Diameter of cylinder: 125mm, diameter of rod: 80mm (oil cylinder)

1

pc

8

Dummy bar assembly

Structure form: rigid dummy bar, section size: 170X150mm, material of dummy head: alloy forging steel

1

set

9

Dummy bar storage device

1.Cycloid reducer:BLVB2-9-4.0

drive ratio i=11

2. Frequency invert motor: 4.0KW

1

set

10

Hydraulic cutter

  hydraulic billet cutting machine

1

set

10

Roller table before cutting

Structure form: free short roller (bearing base be cooled with water)

Diameter of roller: φ219mm

Length of roller: 320mm

1

set

11

Roller table after cutting and transportation

Structure form: distributary short roller, centralized chain drive (bearing base be cooled with water)

Spacing of roller: ~760

Diameter of roller: φ219mm

Length of roller: 320mm

Motor: 4.0KW

Cycloid reducer: 1:35

1

set

12

Discharge roller table

Structure form: centralized chain drive (bearing base be cooled with water)

Diameter of roller: φ219mm

Length of roller: φ320mm

Motor: 4.0KW

Cycloid reducer: 1:35

1

set

13

Fixed baffle

1

pc

14

Pusher and cooling bed

Mechanical push motor driver

1

set

15

Main hydraulic control

Motor: 7.5KW manual control

1

set

16

Hydraulic pump

Model: CB-31.5-FL18

17

Electrical control system

PLC 300 automatic control (SIEMENS )

The power of withdrawal and

Straightening frequency inverter: 15KW  

The power of oscillation frequency

Inverter 15KW

Low voltage component of control

Cabinet: adopt Omron, Schneider.

1

set

18

Steel structure platform

1

set

Ladle suppot

Ladle moving car support

2

sets

19

Tundish

Capacity: 1-1.5ton

1

set

20

Tundish Car

Mannual adjust system with Motor moving

Driving.

1

set

Totally weight about 70Ton

Above is CCM complete online equipment

Supply scope from under ladle to cooling bed.