Highway Guardrail Roll Forming Machine

  Product Description    Highway Guardrail Roll Forming Machine   I. SPECIFICATION: a. Suitable material: HR coil, CR coil, galvanized steel b. Coil Thickness: 2-3mm c. Profile: two-wave guardrail according to drawing d. Machine work speed: 6-10m/min e. Power supply: 380V, 50Hz or as per user’s need f. Dimension: about 16m × 1m × 1.5m(whole line) g. Total gross weight: approx 15 tons h. Paint of the machine: main body in blue color   II. WORK FLOW Decoiling → guiding & leveling → punching hole → roll forming → hydraulic cutting → run-out  
II. COMPLETE COMPONENTS i. DECOILER   1 SET Manual decoiler or Hydraulic decoiler according to Buyer’s need Expansion diameter: 460-520mm Capacity: 5 tons Manual decoiler: manual tightening, passive decoiling Hydraulic decoiler: Hydraulic tightening, motor-driven decoiling, hydraulic power 5.5KW, motor power 3KW   ii. LEVELER   1 SET 7 rolls leveling, with 2 sets of guiding rolls Leveling roll diameter: 100mm Roll material: 45# steel, heat treatment   iii. HYDRAULIC PUNCHING MACHINE   1 SET Hydraulic pre-punching before roll forming Hydraulic pump power: 11KW(shared with cutting) Punching moulds: 2sets, Cr12 material, quenching HRC58-62   iv. ROLL FORMING MACHINE   1 SET Forming stations: 16 Roll material: GCr15, precision machining, polishing and quenching HRC 58-60 Shaft diameter: 90mm Shaft material: high grade forge 45# steel, heat treatment Main power: 18.5KW AC motor Way of drive: 1.5 inch chain transmission   v. HYDRAULIC CUTTER   1 SET Length control system: PLC, encoder, computer counter Cutting tolerance: ±2mm Cutting mould material: Cr12, quenching HRC 58-62   vi. PRODUCT TABLE   1 SET Structure: simple unpowered roll table Table length: 6 meter   vii. CONTROL CABINET   1 SET Control system: PLC controller(PANASONIC brand) Operation: touch screen operation Speed adjuster: Frequency Converter( PANASONIC brand) Length controller: Encoder(PANASONIC brand) Outline: 700mm×300mm×1000mm(L×W×H)   Seaworthy packing. We use steel wire and wooden block to fix the machine inside the container.  Main machine is covered by plastic film for dust-proof.       Packaging & Shipping Seaworthy export standard packing for the machine. All machine parts are well fastened and fixed by blocks and wire ropes.     Our Services One stop service for customized machine Overseas installation & operating training One year warranty of the whole machine Life-long technical support   FAQ 1. Machine installation & commissioning, training: 1-2 technicians will be dispatched to Buyer’s plant for installation & commissioning. Work period: in 5 days The expense of round trip tickets, accommodation, safety and interpretation shall be covered by Buyer, additional pay allowance to the technicians. 2. warranty: one year 3. Price basis: FOB or CNF or CIF