Product description
Product introduction of fully automatic continuous waste tyre pyrolysis plant
Fully
automatic continuous waste tyre pyrolysis plant includes waste tyre
pretreatment system, continuous pyrolysis system with continuous feeding
and discharge system controled by PLC system. The main part is the
continuous pyrolysis system. Continuous waste tyre pyrolysis plant is
for processing waste tyres into fuel oil and carbon black for recycle
use. Due to continuous feeding and discharge system, the continuous
waste tyre pyrolysis plant can keep working without stop, thus to save
energy and time. Also PLC control system makes much less labour cost.
Fully automatic continuous waste tyre pyrolysis plant
Feedstock & product of fully automatic continuous waste tyre pyrolysis plant
For
our continuous waste tyre pyrolysis plant, the applicable raw materials
can be any kinds of waste tires, such as bicycle tires, motorcycle
tires, car tires, truck tires, OTR tires, etc.
Excpet the steel wire
extracted out from waste tires in the first stage pretreatment process,
the final products from waste tire pyrolysis process will be fuel oil
and carbon black.
Applicable feedstock & final product of continuous waste tyre pyrolysis plant
Working process of fully automatic continuous waste tyre pyrolysis plant
To
keep continuous feeding and discharge system, it requires the waste
tires should be in small size. So before continuous pyrolysis process,
the waste tires should be shredded into small pieces. And to avoid the
steel wire mix with carbon black after pyrolysis process which is
difficult to separate, it`s better to remove the steel wire from waste
tires at first. As for detailed process, please check as below:
1. Collect waste tires: All kinds of waste tires are available, from small car tires to big OTR tires.
2. Remove steel wire: Use a steel wire pulling machine to pull out the steel wire from waste
tires. The steel wire pulling machine is operated automatically, which
only need one work for operation.
3. Shred tires: Use a specialized tire shredder to process big whole tires into 3-5cm
small pieces for easy feeding. The tire shredder is a single and fully
automatic shredding system, which can be directly connected to the
feeding system of the continuous pyrolysis plant, which no need any
transfer process.
4. Continuous pyrolysis process: Shredded tires go into the continuous waste tyre pyrolysis plant, will
firstly go through a mutiple pyrolysis reactor system to be pyrolyzed
into oil gas. And oil gas will be cooling down to liquid oil through the
cooling system. The residues (carbon black) will be pushed by
continuous feeding tires to the carbon black dischrge system for
discharge.
Working process of fully automatic continuous waste tyre pyrolysis plant
Main features of fully automatic continuous waste tyre pyrolysis plant
1.Fully automatic with low labour cost
Our
conitnuous waste tyre pyrolysis plant is controled by PLC system with
automatic feeding and discharge system, which only need 1-2 worker for
operating the PLC or computer is ok.
2.Fully pyrolysis for high oil output
Our
continuous waste tyre pyrolysis plant adopts mutiple reactor design
which can make fully pyrolysis of waste tires, thus to get high oil
output.
3.Big capacity
Also due to continuous
feeding and discharge system, and unique mutiple reactor design, our
fully automatic continuous waste tyre pyrolysis plant can process at
least 10 tons waste tires per day, up to 100T/D.
4.Internal rotating for conitnuous operation
For
external rotating system, you have to change the sealing material every
three days, thus cannot achieve the real sense of continuous process.
But our continuous waste tyre pyrolysis reactor adopts internal rotating
method, which no need to worry about the sealing of the external
rotating system.
5.Continuous working save time and energy
6.Long working life
During
the continuous pyrolysis process, reactor heating is by indirect hot
air heating, which will not damage reactor so much, thus to keep long
usage life of the reactors. And since the hard steel wire already
removed from waste tires before pyrolysis processs, thus no damage for
the reactor.
Technical parameters of fully automatic continuous waste tyre pyrolysis plant
No.
|
Item
|
Specifications
|
1
|
Model
|
DY-C-10
|
DY-C-20
|
DY-C-30
|
DY-C-50
|
DY-C-60
|
DY-C-80
|
DY-C-100
|
2
|
Cpacity
|
10T/D
|
20T/D
|
30T/D
|
50T/D
|
60T/D
|
80T/D
|
100T/D
|
3
|
Power
|
35Kw
|
50Kw
|
65Kw
|
80Kw
|
90Kw
|
105Kw
|
120Kw
|
4
|
Working type
|
Continuous
|
5
|
Reactor deisgn
|
Mutiple reactors (The quantity and size depends on the raw material condition)
|
6
|
Rotating
|
Internal rotating
|
7
|
Cooling system
|
Recycled waster cooling
|
8
|
Reactor material
|
Q245R/Q345R boiler plate
|
9
|
Heating method
|
Indireact hot air heating
|
10
|
Heating fuel
|
Fuel oil/gas
|
11
|
Feedstock
|
Waste tire/plastic/rubber
|
12
|
Output
|
Fuel oil, carbon black
|
Solution of fully automatic continuous waste tyre pyrolysis plant
If
you`re facing waste tires pollution or disposal problems, and be badly
in need of a processing system, please feel free to contact us. We DOING
Company are always ready to provide you the best solution.
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