CNC electro fusion wire laying machine Polyethylene PE Electrofusion Fittings

 New CNC electro fusion wire laying machine Polyethylene (PE) Electrofusion Fittings Size for : 32----1000 Pipe couplings Working way :   vertical and herizontal  Electro fusion fittings made of : hdpe pipe /injection mould fittings. Applications : E/F Coupling, Tee, Eelctrofusion  90degree Elbow, 45degree Elbow, Flange, E/F Reducer,  Electrofusion Pad,Saddle etc. Non-standard wire laying machines can be customized.: new fixture/clamps necessary.     ELECTRO-FUSION FITTING PRODUCTION EQUIPMENT   ONE---- Electrofusion fittings Electrofusion fittings: Electrofusion fittings are used as pipe connecting, tube inner wall surface embedded heating with copper wire, copper wire at both ends of the connection dedicated electric welding machine with terminals.     Electrofusion Welding Applying a controllable ends embedded in the copper tube fever upper power supply voltage terminal, so that it is embedded in the tubular member under the action of the copper current to generate heat, the surface of the plastic pipe and the inner surface of the pipe member is inserted into the tube and melt through the plastic melt expansion force of the surface and the inner surface of the pipe fittings tangled molten plastic, play a role in the connection after melt cooling.       Electrofusion Wire Laying Machine-Process Injection Molded fittings or PE Pipe as material for Electrofusion fittings,By mechanical boring cutting to achieve required inner size,Embedded copper wires into the fittings,shape the inner surface. All processes are finished after one time setup.     The principle of wire laying. Pipe fittings rotate with special wiring tool. The wiring cutter move in accordance with CNC Programming, form a continuous fixed or variable pitch; Wiring tool cut the inner surface, scratched plastic will curve outside, embedded copper wire at the same time. Close the scratched plastic with wheels.       Features  1 High precision of pipe inner size(Ovality less than 0.1mm). 2 Easy operation, Controlled by CNC Parameters. 3 Copper wire buried by the way of cold process.wires are not encounter relaxation force or fallen. 4 Low individual differences of resistance. Facilitate unified welding process.   Applications for wire laying machine Pipe couplings :E/F Coupling,Tee, E/F 90°Elbow,45°Elbow,Flange,E/F Reducer, Electrofusion saddle wire laying.         Production efficiency

Spec(mm)	32-110	140-250	315-630	710-1000
Time(min)	3-5	6-8	10-15	18-25
Tolerance(mm)	0.05-0.1	0.05-0.2	0.1-0.2	0.1-0.2
Pitch(mm)	Any(CNC Programming Control)

    Horizontal Wire Laying Model and Size Range

Size Model	Pipe couplings (mm)
CX-32/160ZF	32--160
CX-160/400ZF	160--400
CX-400/800ZF	400--800
CX-630/1000ZF	630--1000
Other sizes are negotiable

      TWO---- Electrofusion fitting equipment   Device Configuration 1,Control system adopt DELTA CNC, our company united DELTA since 2009 , Develop 4 Axis CNC System according to our pipe fitting wire laying process design, Our company own proprietary intellectual property rights. 2,Wire laying machine : Horizontal format machines and Vertical format machines. 3,Adopt hydraulic or pneumatic automatic way of fastening. 4 Axis CNC Control System assure production phase and repeatedly operations. 4,Adopt wireless hand wheel control, enjoy convenient operations   Laying of wire in a spiral pattern to an electrofusion pad, which is then inserted in to the mould of an electrofusion saddle type fitting. Wire laying starts at the first terminal position and lays wire at double the required pitch. The tool then rotates 180 degrees and then lays wire in the opposite direction to the second terminal. Equipment Operating Procedures 1 Pipes fittings put into machine main clamp manually. 2 Cutting inner surface of pipe fittings as per CNC Programming.Achieve required size   3 Embedding wires into pipe inner surface as per CNC Programming, meet design demands` pitch.(wire laying) 4 Shaping inner embedded wire wall as per programmed CNC,in order to reach targeted tech demands     Laying Wire Steps   1 Heavy boring. Boring and chamfering under the condition of main axis started, hole & angle as per tech demands,Edit program processing automatically. (can be changed as per demands) 2 Laying wire    The process of embedding wires called laying wire 3 Shaping.  Set final boring program comply with high demands on tolerance. (Exam.0.5mm distance from surface,set final boring program ) in order to assure roundness tolerance, inner hole tolerance,and assembling smoothly.   During the wire laying,the flipped plastic can not balance with inner surface,overmuch lead to inconvenient assembling, suggest set final boring program. (as per practical situation)     Binding Post  1 Cutting wire and pass through centre hole of Binding post ; 2 Put binding post into stamping tool; 3 Press binding post into pipe fittings, remain the end of resistance at middle taper hole of binding post( or pass through whole binding post), make use of the taper different to mesh. Connection---- 1)  New way of connecion : welding by IGBT Intevert welder+ Argon gas 2)  Chart for electrofusion fittings binding post connection : buckle on widely used.         CNC Controlled Electrofusion Wire Laying machine for pad wire laying vertical and herizontal   CX-32/160ZF Electrofusion Wire laying machine     Vertical electrofusion wire laying machine for pe couplers/ electrofusion fittings Large Coupler Double Wire Laying     Electrofusion wire laying machine for CX--400/630ZF Hdpe pipe couplers.   Electrofusion wire laying machines ready for delivery and shipment    Bed horizontal wire laying machine - CX-400/800ZF Electrofusion wire laying machine   Customers testing and checking electro fusion wire laying machines before delivery   CNC Controlled wire laying machine Electro fusion fittings under testing.       Finished hdpe electrofusion fittings made from hdpe pipe by wire laying machine Electrofusion Wire laying machine finished 250 pe coupler. sample testing       Name Card       Contact-David For detailed products infos, please contact, we will give you quick response & feedbacks.   Exp.Dep-- David Xue   shentongplastic       0086-137-3974-5191  david(@)peweldingmachine.com