C&Z Interchangeable roll forming machine (by gear box)

Feeding Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener. Feeding type: adjustable Feeding width range:200-600mm Entrance and guide roller: diameter is 65mm, material is SAE1045, HRC48-52° surface with chrome Quantity: 1 Flattener The quantity of leveler rolls must be planned according to thickness 1.5mm to 3.0mm. Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers) Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC. Diameter of flattener shaft: 76mm, material is SAE 1045, hardening and tempering Drive by motor:5.5 kw AC motor  Quantity: 1 Photo of feeding:   Punching: Base on customer provide punching drawing, this machine need adopt two units hydraulic punching system The punches will be connected to a single hydraulic unit having tank, motor, pump, pressure control valves, pressure gauges, solenoid valves, hydraulic hoses, all designed to operate safely at the required operating pressure; also to facilitate changing O-ring they must be of standard size, also consider suitable cooling unit. The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating both punches and dolies should be easily replaceable without requiring disassembly of complete units. The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console. Hydraulic power: 5.5kw Working pressure: 12-16Mpa Sample photo for reference:     Pre-cutting Cutting type: hydraulic, connect with the punching hydraulic unit Cutting power by hydraulic, 5.5KW AC motor Hydraulic working pressure: 12-16Mpa Cutting before forming: Cut the sheet before roll forming to required length Feeding of the last cut profile from the equipment: automatic if the length of the last profile is not less than 1500 mm Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut Cutting motion: The roll forming part is NON-stop when cutting Material of blade:Cr12 with heat treatment Length measuring: Automatic encoder length measuring, brand: Omron Tolerance of length: +/- 1.5mm each piece end product Color: Blue, Cylinders in red Quantity: 1 Sample photo for reference:   Forming Section Material of the profile: steel sheets for cold bending according to EN 10346 or equivalent requirements, steel grades to (at least) S450 GD, or other grade of steel with equivalent yield strength, with metal coating from Z100 to (at least) Z350; Thickness range: 1.5-3.0mm Maximum production speed: not less than 10 meters per minute (for non-perforated profiles, excluding cutting) Main motor power:15kw, AC motor, motor inside of main machine Adjust flange and width motor: 1.5KW x3 motor inside of main machine  Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase Roll station: 20 stations Roller material:ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC, Shaft diameter: 76mm material: SAE1045 with quenching and tempering Transmission: by gear box for each station  Roll former has leveling bolts in the base for adjust the leveling  Machine base frame adopt H beam welding steel Change C purlin to Z purlin: rotate one side of each station 180°  Adjust the size: control by PLC system  In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.  Machine adopt iron cast as station to make machine in strong  To avoid accidents,all of drive part adopt protect cover  Color of machine: Blue and yellow (or base on customer request)  Quantity: 1 Sample photo for reference:      Correction adjust system  Function: make the end product in straight, left and right, up and down  Adjust by hand wheel, manual  Roller material:ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC,  Color: blue or base on customer request  Quantity: 1 unit Photo: