Barrel Corrugated Steel Machine

Specifications 1.Barrel Corrugated Steel Machine

2.Max.Length 4267mm

3.Thickness 0.15-0.45mm

4.Barrel Corrugator

5.CE CERTIFICATE

Barrel Corrugated Steel Machine TECHNICAL SPECIFICATIONS: LENGTH OF THE SHEET : 2500mm/3000mm/3660mm/4267mm. MAX WIDTH OF THE SHEET:762/914/1000 MM. TO 1250 MM THICKNESS RANGE OF SHEET : 0.15 MM TO 0.45 MM MATERIAL TO BE CORRUGATED :FULL HARD, SEMI-HARD, SOFT GALVANISED SHEETS, ALU-ZINC ALLOY & PPGI SHEET DRIVE :22KW, AC, FOR TYPE A 3 PHASE O.D. OF CORRUGATION ROLLS  :  380 MM      (20mm diameter rod)    O.D. OF PINCH ROLLS   : 317 MM. CORUGATION PARAMETERS   : AS PER 3316 TO JIS-SGCH –1987. WT. OF THE MACHINE     :6 TONNES APPROX . PRODUCTION CAPACITY    :1.5-18 METER PER MINUTE.   (A) A.C. MOTOR OF POWER 22 KW.     (B) CORRUGATION MACHINE IS DRIVEN BY AN A. C. MOTOR    THROUGH A GEAR REDUCTION DRIVE TRAIN.    (C) PINCH ROLL ASSEMBLY IS DRIVEN BY A CHAIN & SPROCKET DRIVE ARRANGMENT THROUGH BOTH THE CORRUGATING ROLLS. (D) A TENSIOMETER ARRANGMENT IS FIXED ON THE HOUSING TO      TIGHTEN THE CHAINS. THIS ARRANGMENT IS PROVIDED TO AVOID THE SLAG IN THE CHAIN DUE TO SCREW DOWN OPERATION.    (E) A  FEED TABLE IS PROVIDED WITH GUAGE BLOCKS TO ADJUST THE WIDTH OF THE SHEETS. THIS TABLE IS MOUNTED ON TWO BRACKETS ATTACHED TO THE HOUSING AT BOTH THE SIDES. THIS TABLE SLIDES ON AN ENTRY TABLE. (F) THE MOVEMENT OF THE FEED TABLE IS ACHIEVED BY THE CRANK & LEVERS. THE CRANK IS MOUNTED ON THE BOTTOM CORRUGATING ROLL. (G)AN ENTRY GUIDE PIPE IS PLACED IN BETWEEN THE ENTRY TABLE AND THE HOUSING, FOR PROVIDING THE ENTRY OF SHEET INTO THE CORRUGATING ROLLS ALONG THE PASS- LINE. (H) AN AUXILLARY TABLE IS PLACED BETWEEN THE CORRUGATING ROLL ASSY. AND THE PINCH TOLL ASSY. FOR THE PROPER ENTRY OF THE CORRUGATED SHEETS INTO THE PINCH ROLL ASSY. (I)  AN EXIT TABLE IS PROVIDED FOR REMOVING THE FINISHED CORRUGATED SHEETS. (J)SCREW DOWN IS FOR INCREASING/DECREASING THE NUMBER OF CRESTS FORMED ON THE SHEETS. (K) A SCREW DOWN IS FOR ADJUSTING THE GAP BETWEEN THE PINCH ROLL ASSY.,FOR MAINTAINING THE PROPER FLATNESS ON THE CRESTS OF THE CORRUGATED SHEETS &TO OBTAIN REQUIRED WIDTH. (L)  GEARS ARE PROVIDED AT BOTH THE ENDS OF TOP & BOTTOM CORRUGATION ROLLS TO ADJUST & KEEP THE CRESTS IN CENTRE. (M)  GROUTING OF THE MACHINE IS DONE BY 9 FOUNDATION BOLTS OF 22 MM DIA & 1000 MM. LENGTH.

S/N	Name	Brand
1	Motor	SIEMENS(JV China)
2	Speed reducer	Jiangsu Guomao
3	PLC, Inverter	Danfoss MITSUBISHI
4	Low voltage electrical appliances	Schneider

  For manufacturing of barrel type corrugation machine Final product produced with the machine should have the following parameters

Thickness of base Metal (mm)	Breadth (width after corrugation)		Length		Corrugation depth		Corrugation Pitch
	Nominal (mm)	Tolerance (mm)	Nominal (mm)	Tolerance (mm)	Nominal (mm)	Tolerance (mm)	Nominal (mm)	Tolerance (mm)
0.15-0.40	762/914/1000/1250	+25 -10	Max. 4267	+ 20 -0	18	± 1.5	76.2	± 2