Axial Fully Auto Insertion Machine For PCB Assemblies 26000

Name: Axial Fully Auto Insertion Machine For PCB Assemblies 26000
Brand: Beijing WKH Tech Co., Ltd.
Rating: 4.0 (31 reviews)

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Model No. :	N/A
Brand Name :	WKH

10yrs

Beijing, Beijing, China

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Beijing WKH Tech Co., Ltd.

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Axial Fully Auto Insertion Machine For PCB Assemblies 26000

Product description

Description:

Automatic insertion machine, used for electronic components assembling, can be categorized into Axial insertion machine, Radial insertion machine, Dual in-line package insertion machine and Obsolete configuration machine. Each of the type has its own special suitable products

Axial insertion:

An axial inserter takes axial leaded through-hole components from reels which are fed into dispensing heads that cut the parts onto a chain in the order of insertion; transferred from the sequence chain to the insertion chain, which brings the component underneath the insertion head which then cuts the leads of the component to the correct length for lead length and insertion span; bends the leads 90°; and inserts the component leads into the board while a clinch assembly underneath cuts and bends the leads towards each other

Radial insertion:

A radial inserter takes radial leaded through-hole components from reels which are fed into dispensing heads that cut the component from the reel and place it onto the chain in sequence of the order of insertion. The component is brought to a component transfer assembly behind the insertion head and is transferred to the insertion head, then inserted into the board while a clinch assembly underneath cuts and bends the leads opposite to each other.

Dual in-line package insertion:

A dual in-line (DIP) inserter takes integrated circuits from tubes which are loaded into magazines. A shuttle mechanism picks the needed component needed from the magazines and drops it into a transfer assembly. The insertion head picks the component from the transfer assembly and inserts the IC into the board while a clinch assembly underneath cuts and bends the leads either inward for sockets or outward for ICs.

Obsolete configuration:

Axial inserters used to consist of a stand alone sequencer machine which cut and sequenced the parts onto a reel. That reel was then transferred over to a standalone axial inserter to insert the components. This is all done on one machine today.

Specifications:

BXJG-1001 Sequencer

Insertion rate	26000 pcs/h
Non-performing rate	Less than 100 ppm
Direction	Parallel
Component specs	Taped axial leads components, tape width 52mm, leads distance 5.0mm, body length less than 16mm, body diameter no more than 5.0mm.
Components types	Capacitors, transistors, diodes, resistors, fuse and so on, must be tape packed electronic components.
Input stations	60 stations (recommended), 10-100 stations optional
Machine size (L×W×H)	3900mm×1000mm×1400mm (40 stations)
Station size	550mm×600mm×900mm
Machine weight	300kg (40 stations)
Power supply	220V, AC (single phase) 50/60HZ, 1.0KVA
System protection	UPS, keep machine running 15 minutes without power
Working power	800W (Energy-saving)
Air pressure	0.6Mpa
Air consumption	0.3m³/min
Circumstance temperature	5-25℃
Machine noise	40 dB
Missing part detector	Double optical refire detector
Driving system	AC servo, AC motors
Station impetus	Air pressure
Data input	USB interface input (EXCEL format)
Control system	English version interface (WINDOWS system control platform) LCD monitor

Features: Automatically Sequence kinds of raw components into 42mm width tape according to the programme at the speed of 26000pcs per hour, the raw components are packed in 52mm width tape, such as axial leads capacitors, transistors, diodes, resistors, fuse and so on. The sequenced 42mm tape is available to feed axial insertion machine. Application software bases on windows2000 operating system, user friendly interface, bring you better quality and higher efficiency.

BXJG-3001 Radial insertion machine

Insertion rate	18000 pcs/h
Non-performing rate	Less than 300 ppm
Direction	360° in 1° increments
Leads span	Dual span 2.5mm/5.0mm
PCB size	Min 50mm×50mm; Max 450mm×450mm
PCB thickness	0.79mm-2.36mm
Components types	Capacitors, transistors, diodes, LEDs, hairpin resistors, connectors, tact switches, fuse, etc.
Jumper wire (JW)	Independent feed device, no need sequencing. Diameter 0.5mm-0.7mm copper wire plated with tin.
Clinch length	1.2-2.2mm adjustable
Clinch degree	10-35° adjustable
Machine size (L×W×H)	1800mm×1600mm×2000mm
Machine weight	750kg (40 stations)
Power supply	220V, AC (single phase) 50/60HZ, 2.0KVA
System protection	UPS, keep machine running 15 minutes without power
Working power	1600W (Energy-saving)
Air pressure	0.6-0.8Mpa
Air consumption	0.3m³/min
Circumstance temperature	5-25℃
Machine noise	65 dB
Data input	USB interface input (EXCEL format)
Control system	English version interface (WINDOWS system control platform) LCD monitor

Feature: The latest practical radial insertion machine, separated multiple sets of servo control system, assure you the steady performance, high density and more perfect. Application software bases on windows2000 operating system, user friendly interface, bring you better quality and higher efficiency.

BXJG-4001 Axial sequencer/insertion machine

Insertion rate	24000 pcs/h
Non-performing rate	Less than 300 ppm
Direction	Parallel 0°, 90°, 180°, 270°
Holes span	5.0mm-20.0mm (5.0mm-30.0mm for Jumper Wire)
Components types	Capacitors, transistors, diodes, resistors, fuse, etc.
Jumper wire (JW)	Bulk Jumper Wire Dispenser System-processes Jumper Wire from a continuous spool of wire
Clinch length	1.2-2.2mm adjustable
Machine weight	1500kg
Power supply	220V, AC (single phase) 50/60HZ, 1.5KVA
System protection	UPS, keep machine running 15 minutes without power
Working power	1600W (Energy-saving)
Air pressure	0.6-0.8Mpa
Air consumption	0.3m³/min
Circumstance temperature	5-25℃
Machine noise	65 dB
PCB size	Min 50mm×50mm; Max 450mm×450mm
Driving system	AC servo, AC motors
Station impetus	Air pressure
Data input	USB interface input (EXCEL format)
Control system	English version interface (WINDOWS system control platform) LCD monitor

Feature: Consist of second generation axial sequencer and axial insertion machine. Sequence the components from tape on the chain conveyor as programme and feed insertion machine directly, no need make into tape again. The insertion head is steady, the rotary table is movable, include vertical or horizontal direction, ensure precisely insert components in PCB. Application software is designed by our company, control all the operation through one computer.

BXJG-7001 Odd form insertion machine

Insertion rate	12000 pcs/h
Non-performing rate	Less than 500 ppm
Direction	0°, 90°, 180°
PCB size	Max 450mm×450mm
PCB thickness	0.79mm-2.36mm
Components types	Bulk socket, touch switches.
Machine size (L×W×H)	1800mm×1800mm×1600mm
Machine weight	750kg
Inserting axis	2-3
Power supply	220V, AC (single phase) 50/60HZ, 1.2KVA
System protection	UPS, keep machine running 15 minutes without power
Working power	960W
Air pressure	0.4-0.6Mpa
Air consumption	0.2m³/min
Circumstance temperature	5-25℃
Machine noise	50 dB
PCB feeding	Manual/Auto selectable
Driving system	AC servo, AC motors
Working board holder	Running clockwise or anti-clockwise
Data input	USB interface input (EXCEL format)
Control system	English version interface (WINDOWS system control platform) LCD monitor

Feature: Cooperate with vibrating feeder, which sequence the components(bulk switch, any odd form) and feed insertion machine. Insertion head of machine will quickly insert components in PCB at the speed of 12000pcs/h. Application software bases on windows2000 operating system, user friendly interface, bring you better quality and higher efficiency.

BXJG-9001 Eyelet/pin insertion machine

Insertion rate	15000 pcs/h
Non-performing rate	Less than 500 ppm
PCB handling	Manual or auto load/unload
PCB size	Max 450mm×450mm
PCB thickness	0.79mm-2.36mm
Components types	1.6-3.5mm rivets, long rivet, short rivet.
Machine size (L×W×H)	1500mm×1450mm×1500mm
Machine weight	1500kg
Inserting heads	2-3 optional
Power supply	220V, AC (single phase) 50/60HZ, 1.0KVA
System protection	UPS, keep machine running 15 minutes without power
Working power	960W
Air pressure	0.4-0.6Mpa
Air consumption	0.1m³/min
Circumstance temperature	5-25℃
Machine noise	55 dB
PCB feeding	Manual/Auto selectable
Driving system	AC servo, AC motors
Working board holder	Running clockwise or anti-clockwise
Data input	USB interface input (EXCEL format)
Control system	English version interface (WINDOWS system control platform) LCD monitor

Feature: Vibrating feeder sequence bulk rivet (1.6mm-3.5mm), long rivet (20mm), or taped rivet and feed to machine’s insertion head, the head will put the rivet in PCB and fix the rivet at the speed of 15000pcs/h. change PCB automatically or manually, it is optional. Application software bases on windows2000 operating system, user friendly interface, bring you better quality and higher efficiency.