American standard tire recycling system

Specifications TDF plant in tire recycling system

Product Size:TDF rubber chips etc.

Best configuration

Standard:ISO&CE

TDF plant in tire recycling system
1.Specifications TDF plant
-Input size: Tire diameter up to 1750mm(68") -Product Size: TDF(50mm-150mm) -Automatic PLC -Best turnkey service   2.Pictures of main equipment in TDF plant
Conveyor(to load tires into double shaft shredder)
  Double shaft shredder(shred the whole tires into rubber chips)   Disc classifier(seperate over sized rubber chips from required size rubber chips)   3.Discripiton of TDF plant
The TDF tire shredding system is designed to produce up to 1.2-20 tons per hour of TDF. Based on the needs of our customers, our TDF systems produce a 50mm-150mm(2"-6") rubber chips, which is used as a coal additive for industrial boilers. Many of these facilities are turning to TDF because it burns hotter and cleaner than caol and is more cost effective.
  4. Products Introduction  

products	size	produced by		application
TDF(Tire Derived Fuel)	50-150mm	Classifier after Shredder		1.Tire derived fuel. 2.Tire derived aggregate.
Rubber Mulch	18-30mm	Grater		1.Garden decorative mulch. 2.Playground protective landscaping.
Rubber Crumb	4-20mesh(4.75-0.85mm)	Granulator		1.Sports field such as runway and football turf. 2.Paving brick for parking. 3.different kinds of rubber mat and tile
Rubber powder	<30mesh(<0.599mm)	Pulverizer		1.Modified asphalt for highway application and water-proof industry. 2.reclaiming rubber.

  5.TDF plant specifications

	20T	15T
Input Product	Heavy duty truck tires to bicycle tires	Heavy duty truck tires to bicycle tires
Input Size	Tire diameter up to 1750 mm(68")	Tire diameter up to 1600 mm(63")
End Product Size	Rough Shred to 25 mm(1") nominal chips	Rough Shred to 25 mm(1") nominal chips
Capacity	15-20 tons per hour	10-15 tons per hour
Total KW(based on 50-60 Hz)	123-148 KW	103-124 KW

 

	10T	5T
Input Product	Heavy duty truck tires to bicycle tires	Heavy duty truck tires to bicycle tires
Input Size	Tire diameter up to 1300 mm(51")	Tire diameter up to 1200 mm(47")
End Product Size	Rough Shred to 25 mm(1") nominal chips	Rough Shred to 25 mm(1") nominal chips
Capacity	5-10 tons per hour	3-5 tons per hour
Total KW(based on 50-60 Hz)	87-105 KW	53-64 K

 

	3T	2T	1.2T
Input Product	Heavy duty truck tires to bicycle tires	Heavy duty truck tires to bicycle tires	Heavy duty truck tires to bicycle tires
Input Size	Tire diameter up to1000mm(39")	Tire diameter up to 800 mm(31")	Tire diameter up to 800 mm(31")
End Product Size	Rough Shred to 25 mm(1") nominal chips	Rough Shred to 25 mm(1") nominal chips	Rough Shred to 25 mm(1") nominal chips
Capacity	2-3 tons per hour	1.2-2 tons per hour	0.8-1.2 tons per hour
Total KW(based on 50-60 Hz)	53-64 KW	39-47 KW	24-29 KW

  6. Tire recycling process   1. Double Shaft Shredder: shred the whole tires into rubber chips(50-100mm).    2. Disc Classifier: Seperate the over sized rubber chips back to she shredder.   3. Grater: Cut the rubber chips into rubber mulch(10-30mm) and seperate the steel wire from rubber mulch.   4. Granulator: Grind the rubber mulch from the grater into small granules(1-6mm).   5. Taper Slot Conveyor: Pick out the big size of rubber granules back to the granulator and required size of rubber granules to next step. Meanwhile remove tire fiber from rubber granules.   6. Fiber Removal System: Collect the tiny fiber from the rubber granules.    7. Rubber miller: Mill the rubber graunles into rubber powder(<30mesh).   8. Dust Removal System: Collect all the dust by blower.    Tire recycling plants whole line     7. About us   Dura-shred has been designing and manufacrturing equipments for recycling industry since 2001 and is emerging as a leader in providing customized turnkey recycling systems in Size Reduction. We have designed and installed recycling systems in countries all over the world including the US, Canada, South America, Poland, Turkey, Japan and China. These systems are specifically designed and tailored to fit the diverse needs of our global customers. We have our own production plant and assembly facility in China using proven American and European shredding technologies.   Dura-shred's advantage Exclusive Control System --- Controls and operates the entire plant from its centrally lacated position and provides instant visibility to what each machine is doing in real time. Uniq Stop/ Auto reversal Feature --- Protects against overfeeding and damage by non-processable items. Advanced Bearing Housing --- Isolates bearings from cutting chamber contamination and protects agaist bearing failure. Premier Full Turnkey Systems --- Plant is manufactured, shipped, installed and ready to start recycling. Warranty --- One of the best warrantees in the industry Pictures of our factory   If you have any questions, please inquire us freely!