ABS Water Heater Base Injection Tooling , Custom Injection

ABS Water Heater Base Injection Tooling , Custom Injection Mold Precision

Part Name	Water Heater Base
Injection Material	ABS
Number of Cavity	1X1
Insert Steel	NAK80 Prehardened 38~40HRC
Mold Base	S50C
Injection System	Single Hot Tip
Ejection Method	Ejector Pins
Surface Treatment	High Polish + Engravings
T1 Lead Time	50 Days
Mold Turnaround Time	70 Days
Shipping Method	N/A
Mold Life Warranty:	1 Million Shots
Export To Country:	Stay with us for production

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Type of Molds We Build

The mass production molds we have built and shipped include:

• Cold Runner Mould
• Hot Runner Mould
• 3 Plate Mould
• Reverse Mould

All the moulds we build for export are according to DME or HASCO standards per customers requirements.

Hot Runner Systems We Use

We mainly use YUDO, MOLDMASTER, MASTERTIP and HUSKY according to customers requirements.

Mold Insert Steels We Use

The mold steels we mostly use include P20, 718/738H, NAK80, 2344, 2316, H13 and S136. These steels can be both imported or China made, depending on customers requirements and budget.

Mold Surface Treatment

It can be high polish, mirror polish, SPI standards. Different textures can be made, either according to MT Textures or texture reference customers supply.

Softwares We Use

Our engineers and designers are using AutoCAD (2D Modeling), Pro/E (3D Modeling), Solidworks (3D Modeling), MasterCAM (CNC Programming), Moldflow (Mould Flow Analysis). We accept product files with PDF, DXF, DWG, IGS, STP, X_T and SLDPRT extensions.

Main QC Procedures We Follow

• Mold Design Control
• Mold Steel Hardness Control
• Copper Electrodes Check
• Cavity and Core Insert Steel Dimensions Check
• Mold Pre-Assembly Check
• Mold Test Report and Parts Check
• Mold Pre-Shipment Final Check
• Export Mold Package Check

Where to Test Moulds

For all the molds that can be mounted on 450 ton JSW injection machine, they will be tested in house. For all the moulds that need to be tested with the machine above 450 ton, they shall be tested in the professional mold test shops close to our factory, which is about 20 minutes drive away.

If you have a new mould that need to be built, or intend to build another mold for one of your existing parts, please send us an email to: shenghuamould[at]gmail.com with your requirements and specifications for the mould.

If you would like to see automatic running videos of the molds that we built before for reference, please specify the mold for a specific product you would like to see by email so that we can go over our data bank and get back to you with a video for the similar product mold we made.

Followings are the Main Reasons Why We’re Capable of Building Quality Molds for You:

1. All-out support from our factory professional in making custom injection molds.
2. More than 15+ years of working experiences on building export molds for foreign customers from EU countries and North America.
3. Well trained project managers who speak and write proficient English and have technical background in plastic injection mold.
4. We understand precisely what you want and expect, in terms of mold quality and budget.